Abstract:
Disclosed is a thermally expandable composition, comprising at least one polymer P, cross-linkable by peroxide, and between 1 wt.-% and 2.5 wt.-%, based on the total weight of the composition, of at least one acrylate A, and between 0.2 wt.-% and 2.5 wt.-%, based on the total weight of the composition, of at least one peroxide, and at least one blowing agent, characterised in that the equivalent ratio of said peroxide to said acrylate A is between 0.01 and 0.5, preferably between 0.13 and 0.41, and the weight ratio of said peroxide to said acrylate A is lower than 0.33 and said polymer P comprises or essentially consists of at least two polymers PI and P2, wherein PI exhibits a melt flow index (MFI) of between 100 and 200 g/10 min, and P2 exhibits a melt flow index of between 0.1 and 60 g/10 min, wherein MFI is determined by ASTM D1238. The thermally expandable composition shows excellent properties in terms of expansion stability and minimised buckling and is especially suitable for baffle and/or reinforcement elements, e.g. in automotive manufacturing.
Abstract:
A method for producing an extruded polystyrene foam in which when a foamable melted product, obtained by heat-melting a styrene resin composition and adding a foaming agent thereto in an extruder provided with a die slit section having an opening a (mm) in the thickness direction, is extrusion-foamed through the die slit section into a low pressure zone to form a plate-shaped foam, thereby obtaining an extruded polystyrene foam having a density of 20 kg/m3 or more and 45 kg/m3 or less, a closed cell ratio of 90% or more, and a thickness A (mm) of 10 mm or more and 150 mm or less, a foaming agent containing hydrofluoroolefin and other organic foaming agent is used, a thickness extension ratio A/a of an opening a in the thickness direction of the die slit section and a thickness A of the extruded polystyrene foam is adjusted to 18 or less, and a foamable melted product, just before the extrusion from the die slit section, is pressurized to 4.5 MPa or more and 10.0 MPa or less.
Abstract:
A physically crosslinked, closed cell continuous foam structure derived from recycled metallized polyolefin material; polypropylene, polyethylene, or combinations thereof, a crosslinking agent, and a chemical blowing agent is obtained. The foam structure is obtained by extruding a structure comprising a foam composition, irradiating the extruded structure with ionizing radiation, and continuously foaming the irradiated structure.
Abstract:
Disclosed is a method for making polystyrene foam which utilizes one or more atmospheric gases, particularly CO2, as the blowing agent in combination with a polymer processing aid (PPA), typically an ester that is relatively non-volatile at the extrusion temperature range. The blowing agent and the PPA may both be introduced into the molten thermoplastic polystyrene resin or the PPA may be incorporated in the solid source polystyrene resins. The resulting foam will be substantially free of residual blowing agent and dimensionally stable at ambient temperatures.
Abstract:
A foamable composition for preparing foamed thermoplastic polyurethane, and microwave molded articles thereof are provided. The foamable composition comprises non-foamed thermoplastic polyurethane particles and a foaming agent, wherein the non-foamed thermoplastic polyurethane particles have a viscosity between 10,000 poise and 40,000 poise measured at 170° C. according to JISK 7311 test method.
Abstract:
A method for producing a multi-layer foam sheet having a foam layer and a resin layer laminated on at least one side of the foam layer, includes coextruding a foamable molten resin composition which contains a low density polyethylene and a physical blowing agent and a molten resin composition which contains 80 to 20% by weight of a specific ethylene-propylene random copolymer and 20 to 80% by weight of a specific polyethylene resin so that the foamable molten resin composition forms the foam layer and the molten resin composition forms the resin layer.
Abstract:
A process for preparing water-absorbing polymer particles, comprising polymerization of a foamed monomer solution or suspension, drying, grinding and classification.
Abstract:
Crosslinked silicone foams are provided that can be substantially free of chemical blowing agents or byproducts thereof. These foams can be prepared from polymerizable silicone compositions that include an MQ-water cluster including a silicate MQ resin and a quantity of water dispersed in the silicate MQ resin and a silicone fluid, wherein the MQ-water cluster and silicone fluid collectively provide a inverted emulsion having a continuous and a discontinuous phase, the continuous phase including the silicone fluid and the discontinuous phase including the MQ-water cluster. The foams can be made by dispersing water into a silicate MQ resin to provide an MQ-water cluster; dispersing the stabilized MQ-water cluster into a silicone fluid to obtain an inverted silicone emulsion having the MQ-water cluster as a discontinuous phase and the silicone fluid as a continuous phase; foaming the silicone emulsion by evolving the water in the MQ-water cluster to provide a cellular structure; and polymerizing the silicone emulsion.
Abstract:
Even when a mixture resin of virgin resin and recovered resin material is used as a resin material for molding, a stable, high-quality foam-molded article with excellent impact resistance is produced at low cost. For this, the resin material that is used includes a mixture resin of recovered resin material obtained by pulverizing a resin material solidified after melting, and virgin resin without thermal history of melting, and a foaming agent added to the mixture resin. The resin material is a mixture of a polypropylene-based resin and a polyethylene-based elastomer.
Abstract:
A resin composite in which a fiber-reinforced resin material comprising fibers and a resin, and a resin expanded body are integrally laminated, wherein the resin expanded body has a hole opened at the interface with the fiber-reinforced resin material and resin of the fiber-reinforced resin material is caused to flow into the hole.