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    Method of producing low-shrink polypropylene tape fibers
    51.
    发明申请
    Method of producing low-shrink polypropylene tape fibers 有权
    生产低收缩聚丙烯带纤维的方法

    公开(公告)号：US20030127768A1

    公开(公告)日：2003-07-10

    申请号：US10027626

    申请日：2001-12-21

    Inventor： Brian G. Morin ,  Martin E. Cowan ,  Kenneth E. Higgins

    IPC: D01D005/42 ,  D01F001/10 ,  D01F006/06 ,  D02J001/22 ,  B29C047/88 ,  B29C047/14 ,  B29C047/20

    CPC classification number: B32B5/26 ,  B32B5/06 ,  B32B2307/734 ,  B32B2471/00 ,  D06N7/0068 ,  D06N2201/0254 ,  D06N2201/12 ,  D06N2205/06 ,  D06N2209/1628

    Abstract: Improvements in preventing heat- and moisture-shrink problems in specific polypropylene tape fibers are provided. Such fibers are basically manufactured through the initial production of polypropylene films or tubes which are then slit into very thin, though flat (and having very high cross sectional aspect ratios) tape fibers thereafter. Such fibers (and thus the initial films and/or tubes) require the presence of certain compounds that quickly and effectively provide rigidity to the target polypropylene tape fiber after heat-setting. Generally, these compounds include any structure that nucleates polymer crystals within the target polypropylene after exposure to sufficient heat to melt the initial pelletized polymer and upon allowing such a melt to cool. The compounds must nucleate polymer crystals at a higher temperature than the target polypropylene without the nucleating agent during cooling. In such a manner, the nullrigidifyingnull nucleator compounds provide nucleation sites for polypropylene crystal growth. Upon slitting of the initial film and/or tube, the fiber is then exposed to sufficient heat to grow the crystalline network, thus holding the fiber in a desired position. The preferred nullrigidifyingnull compounds include dibenzylidene sorbitol based compounds, as well as less preferred compounds, such as sodium benzoate, certain sodium and lithium phosphate salts (such as sodium 2,2null-methylene-bis-(4,6-di-tert-butylphenyl)phosphate, otherwise known as NA-11). Specific methods of manufacture of such inventive tape fibers, as well as fabric articles made therefrom, are also encompassed within this invention.

    Abstract translation: 提供了防止特定聚丙烯带纤维中的热收缩和水分收缩问题的改进。 这种纤维基本上通过初始生产聚丙烯薄膜或管制成，然后将其切成非常薄的（但具有非常高的截面长宽比）的带状纤维。 这样的纤维（因此初始的膜和/或管）需要存在某些化合物，其在热定型之后快速且有效地为目标聚丙烯带纤维提供刚性。 通常，这些化合物包括在暴露于足够的热量以熔化初始颗粒状聚合物之后和允许这样的熔体冷却时使目标聚丙烯中的聚合物晶体成核的任何结构。 在冷却期间，化合物必须在比没有成核剂的目标聚丙烯更高的温度下使聚合物晶体成核。 以这种方式，“硬化”成核剂化合物提供聚丙烯晶体生长的成核位点。 在切割初始膜和/或管时，然后将纤维暴露于足够的热量以生长结晶网络，从而将纤维保持在期望的位置。 优选的“硬化”化合物包括二亚苄基山梨醇基化合物，以及较不优选的化合物，例如苯甲酸钠，某些钠和磷酸锂盐（例如2,2'-亚甲基 - 双 - （4,6-二 - 叔丁基苯基）磷酸酯，也称为NA-11）。 制造这种本发明的带状纤维的具体方法以及由其制成的织物制品也包括在本发明内。

    Automotive carpet construction and method of manufacture thereof
    55.
    发明授权
    Automotive carpet construction and method of manufacture thereof 失效
    汽车地毯结构及其制造方法

    公开(公告)号：US4563378A

    公开(公告)日：1986-01-07

    申请号：US587802

    申请日：1984-03-09

    Applicant: David W. Roth

    Inventor： David W. Roth

    IPC: B60N3/04 ,  D06N7/00 ,  B32B3/02

    CPC classification number: B60N3/048 ,  D06N7/0065 ,  D06N7/0068 ,  D06N7/0071 ,  D06N2201/12 ,  D06N2203/042 ,  D06N2203/045 ,  D06N2209/106 ,  D06N2209/128 ,  D06N2211/263 ,  D06N2213/065 ,  Y10T428/23914 ,  Y10T428/23986

    Abstract: The specification discloses an improved automotive type carpet construction and method for manufacture thereof. The construction disclosed is particularly useful for lining the trunk of an automobile, the bed of an automotive type station wagon, or on the floor of a van type vehicle, where it is desired to have a construction which is light in weight, waterproof, easy to clean up, and yet can be made in a color to match the interior carpeting of the automobile. The construction disclosed has a primary layer of a ribbon fiber woven in a plain weave, with a continuous filament yarn inserted with a needled motion, and a bonding layer applied to the back thereof in a continuous hot melt flow. A non-skid layer may also be applied, if desired. The carpet construction is then die cut into one or more pieces with the piece(s) being sewn together or a binding being applied thereto.

    Abstract translation: 本说明书公开了一种改进的汽车型地毯结构及其制造方法。 所公开的结构对于将汽车的行李箱，汽车型货车的车床或厢式车辆的地板上的衬里特别有用，其中希望具有重量轻，防水，容易的结构 要清理干净，而且可以做成一种颜色来匹配汽车的内部地毯。 所公开的结构具有以平纹组织编织的带状纤维的主层，连续的长丝纱线插入针刺运动，并且以连续的热熔体流动方式在其背面施加粘结层。 如果需要，还可以应用非滑动层。 然后将地毯结构模切成一个或多个，其中一个或多个缝合在一起，或者粘合被施加到其上。

    Tufted pile fabric and method of making and installing the same
    57.
    发明授权
    Tufted pile fabric and method of making and installing the same 失效
    簇绒织物及其制作和安装方法

    公开(公告)号：US4112161A

    公开(公告)日：1978-09-05

    申请号：US790610

    申请日：1977-04-25

    Applicant: Samuel Ray Sorrells

    Inventor： Samuel Ray Sorrells

    IPC: D06N7/00 ,  B32B3/02

    CPC classification number: D06N7/0078 ,  D06N7/0073 ,  D06N7/0081 ,  D06N2201/02 ,  D06N2201/0236 ,  D06N2201/0245 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/12 ,  D06N2205/06 ,  D06N2209/12 ,  D06N2209/1628 ,  D06N2211/066 ,  D06N2213/04 ,  Y10T156/1056 ,  Y10T156/1084 ,  Y10T428/23979 ,  Y10T428/23993 ,  Y10T428/24273 ,  Y10T428/24339

    Abstract: A tufted pile fabric for use indoors or outdoors as a substantially permanent floor covering. The tufted pile fabric is made entirely from man-made or synthetic materials and includes a synthetic plastic primary backing, and a synthetic plastic secondary backing, laminated together by a hot melt adhesive to form a relatively rigid impervious sheet. The structure is then provided with a plurality of perforations through the substantially impervious sheet comprising the secondary backing, the hot melt adhesive and the primary backing to give the fabric a softer hand and breathability. The tufted pile fabric may then be adhesively secured to a floor structure by a water based adhesive, inert to the primary and secondary backings and hot melt adhesive, with the water evaporating through the perforations to set the adhesive and thereby avoid puckers and edge rippling due to unbonding the pile fabric from the floor structure.

    Abstract translation: 一种簇绒绒布织物，用于室内或室外，作为基本上永久的地板覆盖物。 簇绒绒布织物完全由人造或合成材料制成，并且包括合成塑料主要背衬和合成塑料二次背衬，通过热熔粘合剂层压在一起以形成相对刚性的不透性片材。 然后，该结构具有穿过基本上不可渗透的片材的多个穿孔，该片材包括第二衬里，热熔粘合剂和主衬里，以使织物柔软的手感和透气性。 然后，簇绒绒布织物可以通过水性粘合剂粘合地固定到地板结构上，该基础粘合剂对初级和次级背衬和热熔粘合剂是惰性的，水通过穿孔而蒸发以设置粘合剂，从而避免褶皱和边缘起皱 将绒面织物从地板结构上脱粘。

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