Abstract:
An embossing system for embossing and perforating at least a portion of a web is provided comprising a first embossing roll having embossing elements and at least a second embossing roll having embossing elements, wherein the elements of the first and second embossing rolls define perforate nips for embossing and perforating the web and wherein at least a predominate number of the perforate nips are substantially oriented in the cross-machine direction. Moreover, substantially all of the nips defined by the embossing elements of the first and second embossing rolls can be substantially oriented in the cross-machine direction. Further, the cross-machine embossing elements are at an angle of about 85null to 95null from the machine direction.
Abstract:
Holographic labels are used on a variety of articles of manufacture for security, authenticity, or aesthetic appeal. Manufacturing a holographic label or sticker typically entails microembossing, that is, imprinting or cutting, microscopic grooves into a clear plastic sheet with a shiny aluminum coating. The grooves diffract light and form a three-dimensional image, such as the dove commonly found on Visa™ brand credit cards. Unfortunately, conventional microembossing machines, or microembossers, suffer from a number of problems. For example, these microembossers include two large base rollers that move back and forth in sequence to contact a shimroller. The clumsy back and forth movement not only limits how fast embossing can occur but also causes misalignment of embossed images. To address this and other problems, the inventors devised an exemplary microembosser which includes a single base roller and a shimroller which one or more unique features. Among these features are magnetic members that assist in holding a shim; an internal temperature sensor that aids control of shimroller temperature; and one or more shimcollars or shimclamps that spans across a gap between the leading and trailing edges of a shim. Other features of the exemplary embosser include an automatic mechanism for separating the base roller and shimroller during shutdown.
Abstract:
A multi-purpose embossing machine (11) for producing embossed paper comprises a bottom body (12), which supports a first embossing assembly (3,4) that works associated to a second embossing assembly (36). The machine 11 has a top body (18) which supports the second embossing assembly (36) in a position corresponding to the first embossing assembly (34), said top body (18) being connected to the bottom body (12) via a supporting and actuating element (52, 54) designed to support at least part of the weight of the top body (18) during operation of the embossing machine (11) and to enable the bottom body (12) and the top body (18) to be moved apart from one another in a situation of danger. Also provided is a resting element (26) set between the top body (18) and the bottom body (12).
Abstract:
The invention relates to a device and method for processing of sheet-shaped materials comprising a first module having a first sheet-processing mode, a second module having a second sheet-processing mode, the first module being interchangeable with the second module within a common space. The sheet-processing modes include, without limitation, punching, cutting, embossing, creasing, folding and perforating, without limitation, alone or in combination. The first and second modules may be interchanged manually or automatically.
Abstract:
A method of copying a three-dimensional surface having X, Y, and Z dimensions forms a translucent impression of the surface to be copied and then captures a two-dimensional image of the translucent impression. The captured image has X and Y dimensions and a grayscale value for each X, Y coordinate of the image. Then, the method converts each grayscale value of the image to a Z height value, thereby generating a digital file of X, Y, and Z values. The digital file may then be provided as an input to a numerically controlled machine, which can be operated to reproduce the surface to be copied. The method of the present invention finds particular application in digitizing handcrafted emboss dies and the like.
Abstract:
A method and work material for making embossed blanks for sample packages and other free-standing three dimensional display items from a sheet-type work material includes a printer for printing a graphic image on the work material, and a processing mechanism for performing work operations on the work material. The sheet-type work material has a top layer of sheet material, an intermediate layer of sheet material, and a carrier layer of sheet material, with a first layer of adhesive material bonding the top and intermediate layers of sheet material together, and a second layer of adhesive material bonding the intermediate and carrier layers of sheet material together. Any, all, or a combination of the top, intermediate, or carrier layers of sheet material may have shape retaining deformability characteristics to aid in holding an embossed design in the work material. In operation, the printer prints an image onto the work material, which is then advanced to the processing mechanism where a creaser places indented fold lines into the work material, a knife cuts the blank from the work material, and an embosser, moving in either a rasterwise or vectorial motion, embosses a design into the work material. The blank can then be removed from the work material and erected into a package or other free-standing three dimensional display item.
Abstract:
Rolled creped paper products, such as kitchen towels, can be provided with high roll bulk and a high degree of roll firmness by steaming the dry, creped paper sheet immediately prior to embossing the sheet between matched steel embossing rolls. The steaming preconditions the sheet such that the resulting sheet embossments maintain their shape and structural strength, thereby imparting greater bulk and firmness to the wound roll of product. In addition, the sheet experiences less cross-machine strength reduction as a consequence of the embossing.
Abstract:
Embossing a web between unmatched male and female embossing elements, wherein the sidewall slope of the female element is different than the sidewall slope of the male element, provides an embossed web having markedly improved embossing pattern definition and, in the case of roll products, greater roll bulk at equivalent roll firmness. The unmatched male and female embossing elements are preferably made by laser engraving rubber embossing rolls.
Abstract:
In some embodiments, a method for manufacturing a packaging material includes forwarding a web of said packaging material through a nip provided between an anvil roller and an imprint roller which are arranged against each other, said imprint roller having a surface area including an imprinting area and a non-imprinting area, said imprinting area comprising protrusions forming an imprinting pattern. The method can further include imprinting the imprinting pattern into an outermost layer of said packaging material with said imprinting pattern as said web passes through the nip to form a visual or tactile pattern on the packaging material corresponding to said imprinting pattern. The method can further include adjusting the position of said web when said non-imprinting area of said surface area faces said packaging material The disclosure also relates to an apparatus for manufacturing a packaging material and a packaging material.