Abstract:
Method of manufacturing a hygiene paper product in form of a continuous paper web (W) of sheets partly separated by perforation lines (9) and wound to a log of predetermined longitudinal length, providing a continuous paper web (W), moving the continuous paper web in a direction of its longitudinal extension, providing at least one embossed pattern on the continuous paper web, providing in the area of an embossing station at least one mark (6, 7) onto the continuous paper web, which mark (6, 7) is in register to the embossed pattern, sensing the mark and controlling perforating means for registering the perforation lines (9) with the embossed pattern thereby imparting perforation lines to the continuous paper web in predetermined longitudinal distances, winding up the resulting web to logs, and cutting the log into rolls.
Abstract:
The present invention is generally directed to a process for hot embossing a base sheet and/or to a process for perforating and bonding multiple plies of a paper product together. The process can be used in order to apply a decorative pattern to a paper product and/or to bond multiple ply products together. In one embodiment, the process of the present invention includes feeding a previously formed single ply or multi-ply base sheet through a heated embossing nip. As the base sheet passes through the heated embossing nip, sufficient heat and pressure is imparted to cause the fibers within the sheet to begin to melt or glassinate. Upon cooling, inter-fiber bonding occurs resulting in a well-defined embossment as well as bonding between plies of a multi-ply product.
Abstract:
A method and work material for making embossed blanks for sample packages and other free-standing three dimensional display items from a sheet-type work material includes a printer for printing a graphic image on the work material, and a processing mechanism for performing work operations on the work material. The sheet-type work material has a top layer of sheet material, an intermediate layer of sheet material, and a carrier layer of sheet material, with a first layer of adhesive material bonding the top and intermediate layers of sheet material together, and a second layer of adhesive material bonding the intermediate and carrier layers of sheet material together. Any, all, or a combination of the top, intermediate, or carrier layers of sheet material may have shape retaining deformability characteristics to aid in holding an embossed design in the work material. In operation, the printer prints an image onto the work material, which is then advanced to the processing mechanism where a creaser places indented fold lines into the work material, a knife cuts the blank from the work material, and an embosser, moving in either a rasterwise or vectorial motion, embosses a design into the work material. The blank can then be removed from the work material and erected into a package or other free-standing three dimensional display item.
Abstract:
Apparatus for fabricating discrete segments of cushioned web material for use as dunnage. The apparatus includes a mobile supply cart having at least one substantially horizontal support arm for receiving the hollow core of rolled web material. The apparatus also includes a separate driven rugation device with feed rollers for directing multiple plies of the web material in overlying, contacting relationship along a single path of travel. The separate cart and rugation device may be removably interconnected for lateral alignment. Driven interdigitized texturing rolls downstream of the feed rollers emboss a raised pattern on the web material, and a plurality of separating rollers downstream from the texturing rolls separate the plies of web material and direct them in divergent paths of travel. Combining rolls recombine the plies of textured web material such that the embossed areas of each ply do not directly overlie each other but are offset, creating void areas between the adjacent plies. A driven cutter downstream of the combining rolls severs the recombined offset embossed plies into discrete segments. The cutter may have a rotating disc blade with a peripheral edge which moves transverse to the longitudinal length of the plies to cut the plies. Last, driven exit rollers convey the cut segments of material from the rugation device.
Abstract:
An embossing apparatus includes a base, a work table, a mat, a pen carriage and a first tool. The base includes a conveyance path extending in a first direction. The work table is attached to the conveyance path and moves in the first direction. The mat is arranged on the work table. The pen carriage is spaced apart from the base and moves in the second direction parallel to the major surface of the work table and different from the first direction. The first tool is arranged on the pen carriage and moves in the third direction perpendicular to the major surface of the work table. The first tool moves in the third direction and is pressed against a medium adhered on the mat, thereby forms a recess in the medium.
Abstract:
Apparatuses are disclosed that include forming selected perforation designs and patterns. The perforation designs and patterns can be formed in linear or nonlinear fashion, can extend in the cross direction or the machine direction and can be formed to complement or match an embossed or printed design on the web. The perforation designs and patterns can be formed utilizing various mechanical perforating techniques.
Abstract:
An apparatus (1) and method for producing embossed paper or laminated metallic foil sheets (55) comprising means for feeding an elongate strip (20) of paper or laminated metallic foil, a pair of matched embossing rollers (5, 10) disposed to receive such a strip from the feeding means, and means for receiving such a strip from the embossing rollers after being embossed thereby, and for cutting such strip into sheets. The rollers have a plurality of embossing sectors (75) arranged on the surface thereof. At least one of the sectors imparts a first embossing, and at least another of the sectors imparts an alternate embossing different in appearance from the first embossing. The sectors are dimensioned similarly to the foil sheets. At least one group of the sheets carry the first embossing while at least another group of the sheets carry the alternate embossing.