Abstract:
Disclosed is a multilayer (e.g., 4-layer) printed circuit board and method of manufacture thereof. The multilayer printed circuit board has at least one inner substrate (inner core) that includes a phenolic resin (e.g., a phenolic resin-laminated paper). Outer insulating layers of the multilayer printed circuit board can have a low dielectric constant (e.g., 3.8-4.4) and a high Tg (e.g., 180°-200° C.). The multilayer printed circuit board can be provided by steps including forming electrical circuit patterns from a copper foil on the inner substrate, to form a printed circuit board, forming a stack of at least one printed circuit board and outer copper foil layers, with insulating layers of, e.g., a semi-cured resin (e.g., prepreg layers) interposed between adjacent conductive metal layers, and then laminating the stack.
Abstract:
Biobased cross-linked compositions, methods of fabrication and structures, in particular biobased printed wiring boards using the compositions and methods of making the structures are described. Biobased materials such as lignin, crop oils, wood resins, tannins, and polysaccharides and combinations thereof are cross-linked, preferably using heat, a cross-linking agent, and an initiator. The materials fabricated have suitable properties for printed wiring boards which are made by impregnating a fiberglass or biobased cloth with an admixture of the biobased material, cross-linking agent and initiator which is processed by conventional methods to produce a printed wiring board.
Abstract:
A flame-resistant cover film for flexible circuit boards having excellent flame-resistance, handling, and storage qualities may be produced by treating an insulating film of a nonwoven polymer fabric with a flame-resistant, halogen-free polymeric adhesive. The polymeric adhesive comprises an aqueous mixture of a copolymerizate of acrylic acid esters and styrene, and an aminoplastic or phenoplastic precondensate to which a mixture of fine-particle red phosphorus and fine-particle ammonium polyphosphate is also added.
Abstract:
A backup board for use when drilling through a circuit board having a conductive layer therein, the backup board comprises a lamination of outer planar sheets, and an inner core of a double wall corrugated material, the outer sheets being impregnated with a thermosetting adhesive, the sheets and the core being subjected to heat and pressure to form a laminate where said corrugations fold over and bond to said outer planar sheets, to provide a backup board giving surface support by said outer sheets with a less rigid core therebetween.
Abstract:
A process for the production of a laminated sheet is disclosed, which comprises impregnating a base paper for laminated sheet using a wood pulp having an .alpha.-cellulose content of 87.0% or more with a synthetic resin to prepare a prepreg and subjecting the prepreg to laminate molding by heat. A process for the production of a metal foil-clad laminated sheet is also disclosed, which comprises impregnating a base paper for laminated sheet using a wood pulp having an .alpha.-cellulose content of 87.0% or more with a synthetic resin to prepare a prepreg, piling up the prepreg, placing a metal foil one either one or both sides of the prepregs, and subjecting the resulting prepregs with metal foil to laminate molding by heat. The laminated sheet or metal foil-clad laminated sheet of this invention has not only excellent punchability but also excellent electric characteristics and heat resistance and hence, it is quite useful as a laminated sheet for high density printed wiring system.
Abstract:
An electrical laminate comprising a plurality of fibrous cellulosic substrate layers and alternately interposed layers of cured epoxy or unsaturated polyester resin between the adjacent substrate layers, wherein each of the substrate layers is embedded in a matrix of said cured resin which is substantially integral with said layers of cured resin, and consists essentially of cellulosic fibers having thereon a coating of methylol group-containing resin such as aminoplast resins. The laminate may be unclad or cladded with a metal foil.
Abstract:
A high voltage arc-resistant laminate for printed circuit boards comprising a substrate and metallic foil bonded on one or both surfaces of the substrate. The substrate includes core sheets of cellulosic paper impregnated with a resin formulation comprising an admixture of resin solids including a major amount of phenolic resins, and minor amount of curing agents for the resins, and face sheets of glass fiber cloth impregnated with a resin formulation consisting substantially entirely of brominated aromatic epoxy resin solids, and minor amount of dicyandiamide curing agent and amine catalyst along with, antimony oxide, thixotropic agent, and pigments. Also disclosed is a process for manufacturing the laminate. A high temperature resistant embodiment is also disclosed in which the core sheet resin is brominated aromatic epoxy instead of phenolic resin.
Abstract:
A prepreg useful in flame resistant copper clad printed circuit boards is made by impregnating a porous substrate with an impregnant containing: either a prebrominated epoxy resin or a mixture of a non-halogenated epoxy resin and flame retarding additive containing bromine, and phenolic hydroxyl groups. A phenolic novolac oligomer having an average of over 2.5 phenolic hydroxyl groups per oligomeric unit is used as curing agent. Optionally, a suitable catalyst may be included. The impregnated substrate is heated to cure or advance the resin to the "B"-stage.
Abstract:
Increased elasticity of a laminate is obtained by adding 5-20% by weight of a blocked polyetherurethane component from a reaction product of polyethylene glycol, polypropylene glycol and p-nonylphenol with toluene-2,4-diisocyanate having the following composition:______________________________________ polyethylene glycol 15-20% by weight polypropylene glycol 50-60% by weight toluene-2,4-diisocyanate 8-12% by weight nonylphenol 10-15% by weight ______________________________________ in the manufacture of a fire resistant laminate based on a cellulose-containing substrate material and an impregnating varnish made up of a phenol-resol with additives of plasticizers and flame retardants. A copper-laminated hard paper made of this phenolic resin laminate is distinguished by reduced punching resistance and stripping resistance.
Abstract:
A continuous process for producing reinforced resin laminates comprising the steps of impregnating a fibrous substrate with a liquid resin which is free of volatile solvent and is capable of curing without generating liquid and gaseous byproducts, laminating a plurality of the resin-impregnated substrates into a unitary member, sandwiching the laminate between a pair of covering sheets, and curing the laminate between said pair of covering sheets without applying appreciable pressure. The improvement comprises adjusting the final resin content in said resin impregnated substrate at 10 to 90% by weight based on the total weight of said impregnated substrate.