Abstract:
Defect-free dielectric coatings comprised of porous polymeric matrices are prepared using nitrogen-containing polymers as pore-generating agents. The dielectric coatings are useful in a number of contexts, including the manufacture of electronic devices such as integrated circuit devices and integrated circuit packaging devices. The dielectric coatings are prepared by admixing, in a solvent, a polymeric nitrogenous porogen with a high temperature, thermosetting host polymer miscible therewith, coating a substrate surface with the admixture, heating the uncured coating to cure the host polymer and provide a vitrified, two-phase matrix, and then decomposing the porogen. The dielectric coatings so prepared have few if any defects, and depending on the amount and molecular weight of porogen used, can be prepared so as to have an exceptionally low dielectric constant on the order of 2.5 or less, preferably less than about 2.0. Integrated circuit devices and integrated circuit packaging devices manufactured so as to contain the dielectric material of the invention are provided as well.
Abstract:
An improved method for producing impregnated reinforcing threads is disclosed. The method involves impregnating glass, carbon or aramid fibers with a twist ≦120 turns/m with a polymer dip, drawing the impregnated threads through a nozzle, drying the threads superficially in a first heating zone where they are kept moist in the core, and then providing them with a twist up to 400 turns/m in a second heating zone in which they are heated to fix this twist. The fibers are intimately impregnated with polymer, so that the impregnated threads have high fatigue strength, and a compact, constant cross section throughout their length. The impregnated threads are particularly suitable for reinforcing driving belts and high pressure hoses; they can be made into wovens and scrims which, in turn, can be used for reinforcing tires, conveyor belts and the like.
Abstract:
There is disclosed a cleaning article including a water-decomposable non-woven fabric containing water dispersible fibers and a water soluble resin coated on one side or both sides of the water-decomposable non-woven fabric. The water soluble resin is contained more in a surface portion or surface portions of a fiber assembly than in a remaining portion or inner portion of the fiber assembly. The water soluble resin thus contained can increase only the surface strength of the non-woven fabric sufficiently without deteriorating the softness of the entire article, so that dropping of fibers or breakage of surface upon wiping operation can be prevented.
Abstract:
In accordance with the invention, there are provided methods for affixing a transparent coating upon a substrate, such as canvas, paper, cardboard or the like, that optionally has an image printed or otherwise recorded thereon, the coating effective to repel water and to prevent smearing or running of inks that are not water-fast, such as, for example, water-based inks used in ink-jet printers. In accordance with the invention, a coating composition including a particulate thermoplastic resin a plasticizer and, optionally, one or more of a wetting agent, a light stabilizer, an ultraviolet light absorber and a flatting agent is applied on the substrate and heated to cure the composition to a transparent, flexible, water-impervious coating.
Abstract:
Provided are low temperature curing thermosetting epoxy powder coating compositions comprising at least one non-crystalline epoxy resin, at least one crystalline epoxy resin, a curing agent, and a cure catalyst. Coatings made from such powder compositions exhibit a substantial reduction in bubble entrapment, enough to prevent a visible haze from forming in the coating, when cured at low temperatures demanded by brass substrates.
Abstract:
A process for producing a coating on a refractory structural member, in which a noble metal alloy is applied as a coating material to the refractory structural member. The noble metal alloy contains, among other constituents, an oxidizable substance, which includes boron and/or phosphorus and/or antimony and/or arsenic. The refractory structural member and the coating are heated at least once in an oxygen-containing atmosphere to a temperature T that is greater than or equal to the liquidus temperature TL of the noble metal alloy. The oxidizable substance is oxidized during this heating process, and the oxide that has formed is at least partially vaporized. The temperature T is maintained until the proportion of oxidizable substance in the coating is
Abstract:
A method for a low temperature cure for a coating composition comprising: applying to a substrate a low temperature curing coating composition consisting essentially of a film forming component consisting essentially of a non-carbamate functional polymeric component selected from the group consisting of polyester, silicone modified polyester, polyurethane, acrylic, alkyd, epoxy, polyamide, phenolic and polysilane polymers and mixtures thereof; a crosslinking component to crosslink the non-carbamate functional polymeric component; a catalyst selected from the group consisting of Lewis acids, perflouracetic acid, methane sulfonic acid catalyst and mixtures thereof; and additives selected from the group consisting of solvents, flow control agents, pigments, flexibilizing resins, surfactants, waxes, wetting agents, plasticizers, anti-oxidants, UV light absorbers, and a mixture thereof, and subjecting the coated substrate to a cure temperature of between 280° F. and 450° F., for a time sufficient to cure the coating.
Abstract:
Processes for coating metal or polymeric substrates are provided which include the steps of: (a) applying a first powder coating composition to a surface of the substrate; (b) applying a first infrared radiation at a power density of 30 kilowatts per meter squared or less and optionally a first air simultaneously to the first coating composition for a first period of at least about 90 seconds such that a sintered first coating is formed upon the surface of the substrate; (c) applying a second powder coating composition over the first coating; and (d) applying a second infrared radiation at a power density of 30 kilowatts per meter squared or less and a second air at an air velocity ranging from about 0.5 to about 13 meters per second simultaneously to the second coating composition for a second period of at least about 2 minutes, such that a powder layered system is formed upon the surface of the substrate.
Abstract:
The present invention provides for an etch and mar resistant low VOC clear coating composition most suitable for use as a top clear coat in multi-layered OEM or refinish automotive coatings. The coating composition includes polyisocyanate, polyester polyol and melamine components, where more than half of total composition solids include the polyester polyol and melamine components. The polyisocyanate component includes an aliphatic polyisocyanate. The composition may be formulated as a two-pack or one-pack coating composition, wherein the isocyanate functionalities are blocked with a blocker such as a mono-alcohol.
Abstract:
A process for forming and drying a multi-layer composite coating on an elongated three-dimensional multi-faced substrate is provided. The process includes the following steps: (1) passing the substrate to a first coating station located on a coating line; (2) applying a base coating composition to the entire exterior surface of the substrate as it passes through the first coating station, thereby forming a base coat on the substrate; (3) passing the substrate from step (2) to a first drying station located on the coating line; (4) drying the base coat as it passes through the first drying station; (5) passing the substrate from step (4) to a second coating station located on the coating line; (6) applying a top coating composition, different from the base coating composition, to at least one but not all of the faces of the substrate from step (5) as it passes through the second coating station to form a top coat on a portion of the substrate; (7) passing the substrate from step (6) to a second drying station located on the coating line; and (8) drying the top coat as it passes through the drying station. Substrates coated by the process of the present invention are useful as building components, for example window and door frames, where they provide one exterior-durable surface and one surface suitable as an interior surface.