Abstract:
Methods and apparatus for reducing particles generated in a process carried out in a process chamber are provided herein. In some embodiments, a method of reducing particles generated by a process of depositing a refractory metal on a substrate in a process chamber includes: forming a coating atop an inner surface of the process chamber prior to carrying out the process, wherein the coating has a thermal expansion coefficient that is within 20% of a thermal expansion coefficient of the refractory metal deposited during the process. In some embodiments, a process chamber configured for depositing a refractory metal on a substrate includes: a coating disposed atop an inner surface of the process chamber and having a thermal expansion coefficient that is within 20% of a thermal expansion coefficient of the refractory metal.
Abstract:
Methods of forming a film layer using a HiPIMS PVD process include providing a bias to a substrate in a processing region of a process chamber, the substrate comprising a surface feature and the processing region of the process chamber comprising a sputter target, delivering at least one energy pulse to the sputter target to create a sputtering plasma of a sputter gas in the processing region, the at least one energy pulse having an average voltage between about 600 volts and about 1500 volts and an average current between about 50 amps and about 1000 amps at a frequency which is less than 5 kHz and greater than 100 Hz, and directing the sputtering plasma toward the sputter target to form an ionized species comprising material sputtered from the sputter target, the ionized species forming a film in the feature of the substrate having improved bottom coverage.