Abstract:
A method for coating an ion-exchange membrane with a catalyst layer by first heating a surface of the membrane to thereby soften the surface, followed by deposition of a catalyst composition and compaction into the ion-exchange membrane to produce a catalyst-coated membrane. Heating of the ion-exchange membrane may be at a temperature between 20null C. and 50null C., typically between 30null C. and 40null C., above the glass transition temperature of the dry ion-exchange membrane. In one embodiment, the catalyst composition is fluidized in a fluidized bed reactor prior to being deposited on the membrane surface. A system for coating the ion-exchange membrane is also provided. The catalyst-coated membrane is particularly useful in electrochemical fuel cells.
Abstract:
A membrane electrode assembly may be made using a one-sided catalyst coated membrane (CCM) wherein only one catalyst layer, either the anode or the cathode, is coated directly on the ion-exchange membrane. In particular, a one-sided CCM may be used where it may not be practicable to coat both sides of the ion-exchange membrane with catalyst layers such as when PTFE is added to the anode catalyst layer to render it reversal tolerant.