Abstract:
A fluid system for an intercooler has a fill level defining a maximum volume of liquid in the fluid system, a main fluid circuit and a secondary fluid volume. The main fluid circuit includes the intercooler, and one or more passages through which fluid is circulated with operation of the engine, and at least a portion of the main fluid circuit is located above the fill level. The secondary fluid volume has at least a portion located below the fill level that communicates with the main fluid circuit to receive liquid from the main fluid circuit at least when the engine is not operating to drain at least some of the liquid from the portion of the main fluid circuit that is located above the fill level. This reduces the volume of liquid that remains above the fill level when the engine is not operating.
Abstract:
An exhaust heat recovery system (EHRS) for a vehicle is provided that is operable to direct coolant heated by exhaust heat to a vehicle transmission under certain operating conditions after the engine is adequately heated by the exhaust heat and without further heating the engine with the exhaust heat. Thus, recovery of exhaust heat is increased as the transmission is heated to a higher operating temperature than the engine using the heated coolant. The EHRS may also operate in a bypass mode during which exhaust heat is not directed to the engine or the transmission. A method of managing exhaust heat is also provided.
Abstract:
The present invention reduces the overheating of sealed oil gear cases and excessive charge air temperatures at high engine speeds in automotive supercharger use by providing liquid cooling of one or more of the housings of a supercharger. Cooling the front cover of the supercharger will reduce the gear case temperatures under boost. Cooling the bearing housing will also reduce gear case temperatures in the adjacent gear case. Cooling the rotor housing, in combination with cooling of the rotors by a separate system, will maintain more uniform clearances under continuous boost, as with racing and autobahn applications. Cooling may be by traditional liquid coolant or with oil, and with separate or combined systems. The invention discloses liquid coolant systems for controlling sealed gear case lubricant temperatures as well as supercharger charge air temperatures if desired. Combined coolant handling and flow systems and their advantages are also disclosed. An exemplary engine-supercharger combination is described and illustrated.
Abstract:
A supercharger has an inner wall defining an inner cavity for receiving lobed rotors for rotation therein, a low-pressure inlet and a high-pressure outlet. A sound attenuator is associated with the housing and located adjacent to the high-pressure outlet. The sound attenuator has a tuner chamber and circumferentially spaced tuner ports fluidly connecting the tuner chamber with the internal cavity of the housing to define a Helmholtz resonator. A land is defined between the circumferentially spaced tuner ports such that the high-pressure outlet and low-pressure inner chambers defined between the rotor lobes and the inner wall are fluidly connected when the rotor lobes are in alignment with the land to reduce the pressure differential between the high-pressure outlet and the low-pressure inner chambers.
Abstract:
A dry sump oil tank assembly for a vehicle is provided with a housing defining an internal cavity. The housing is configured with a laterally-extending portion to add lateral volume to the internal cavity and has at least one internal baffle attached to the housing within the internal cavity below the laterally-extending portion and configured to reduce sloshing of oil within the cavity. The dry sump oil tank assembly is particularly useful for high performance applications, such as racing vehicles, and may utilize components from standard vehicle applications, thus maximizing the economies of scale of producing such components and being suited for a vehicle that may be typically used in standard driving conditions, but occasionally subjected to high performance use.
Abstract:
An exhaust heat recovery system (EHRS) for a vehicle is provided that is operable to direct coolant heated by exhaust heat to a vehicle transmission under certain operating conditions after the engine is adequately heated by the exhaust heat and without further heating the engine with the exhaust heat. Thus, recovery of exhaust heat is increased as the transmission is heated to a higher operating temperature than the engine using the heated coolant. The EHRS may also operate in a bypass mode during which exhaust heat is not directed to the engine or the transmission. A method of managing exhaust heat is also provided.
Abstract:
The invention is to reduce flutter and wear and improve the serviceability and wear life of tip seals for roots blower and screw type compressor superchargers where used for improved supercharger output and efficiency. As the seals travel over the outlet opening, the seals move outward in their slots, leading to flutter which may shorten their useful lives. As each seal reaches the center of the outlet opening, it is forced back into its groove by engaging a valley of the mating rotor with the likelihood of increased wear. The invention provides longitudinally spaced support bars extending laterally across the opening in the directions of rotation of the rotors. The support bars have inner surfaces machined with the associated rotor cavity bores and thus smoothly support the seals as they ride over the support surfaces. The support reduces the flexing of the seals and the resultant wear. Each seal contacts a support bar only during inward motion to the center of the opening where the machined bores intersect and the seal is moving into a valley of the associated rotor of the pair. To reduce edge effect wear of the seals, the width of the support bars may be made narrower from the outer edges of the outlet opening to the center, where each seal loses contact with its respective support bar.
Abstract:
An intake assembly operable to communicate intake air to an internal combustion engine is provided. The intake assembly includes an inlet adapter defining a flow conduit through which the intake air may pass and an intake manifold. The inlet adapter is removably mounted with respect to the intake manifold. At least one resonance chamber is defined by at least one of the inlet adapter and the intake manifold. A gasket member is operable to substantially seal the inlet adapter with respect to the intake manifold. The gasket member defines at least one tuner neck operable to provide communication between the at least one resonance chamber and the flow conduit to form at least one Helmholtz resonator.
Abstract:
A rotor assembly is provided for a compressor assembly having a housing defining an inlet port, outlet port, and a rotor cavity in communication with the inlet port and outlet port. The rotor assembly includes a rotor body having a plurality of lobes formed thereon and rotatably mountable within the rotor cavity of the housing. The rotor body has a first end, substantially adjacent to the inlet port, and a second end, substantially adjacent to the outlet port, when mounted within the housing. Each of the plurality of lobes has an outer radius that is greater at the first end than at the second end.
Abstract:
A seal for the T-joint between upper and lower engine crankcase members and a crankshaft seal member has a longitudinal portion received between and engaging the upper and lower crankcase members, and a generally triangular tip formed by a shorter side and a longer side with the shorter side facing toward the crankshaft seal member as the crankshaft seal member is installed. The tip deforms as the crankshaft member is installed, and thereby seals the T-joint.