Graphene oxide-bonded metal foil thin film current collector and battery and supercapacitor containing same

    公开(公告)号:US10158122B2

    公开(公告)日:2018-12-18

    申请号:US15231498

    申请日:2016-08-08

    Abstract: A graphene oxide-bonded metal foil current collector in a battery or supercapacitor, comprising: (a) a free-standing, non-supported thin metal foil having a thickness from 1 μm to 30 μm and two primary surfaces; and (b) a thin film of graphene oxide chemically bonded to at least one of the two primary surfaces without using a binder or adhesive wherein the primary surface does not contain a metal oxide layer and the thin film of graphene oxide has a thickness from 10 nm to 10 μm, an oxygen content from 0.1% to 10% by weight, an inter-graphene plane spacing of 0.335 to 0.50 nm, a physical density from 1.3 to 2.2 g/cm3, all graphene oxide sheets being oriented substantially parallel to each other and parallel to the primary surfaces, exhibiting a thermal conductivity greater than 500 W/mK, and/or electrical conductivity greater than 1,500 S/cm when measured alone without the thin metal foil.

    Microwave System and Method for Graphene Production

    公开(公告)号:US20180305213A1

    公开(公告)日:2018-10-25

    申请号:US15491714

    申请日:2017-04-19

    Abstract: Provided is a method of producing graphene from a microwave-expandable un-exfoliated graphite or graphitic carbon, comprising: (a) feeding a powder of the microwave-expandable material onto a non-metallic solid substrate, wherein the powder is in a ribbon shape having a first ribbon width and a first ribbon thickness; (b) moving the ribbon-shape powder into a microwave applicator chamber containing a microwave power zone having a microwave application width (no less than the first ribbon width) and a microwave penetration depth (no less than the first ribbon thickness) so that the entire ribbon-shape powder receives and absorbs microwave power with a sufficient power level for a sufficient length of time to exfoliate and separate the powder for producing graphene sheets; and (c) moving the graphene sheets out of the microwave chamber, cooling the graphene sheets, and collecting the graphene sheets in a collector container or for a subsequent use.

    Direct Microwave Production of Graphene
    3.
    发明申请

    公开(公告)号:US20180286599A1

    公开(公告)日:2018-10-04

    申请号:US15475451

    申请日:2017-03-31

    Abstract: Provided is a method of producing graphene directly from a non-intercalated and non-oxidized graphitic material, comprising: (a) dispersing the graphitic material in a liquid solution to form a suspension, wherein the graphitic material has never been previously exposed to chemical intercalation or oxidation; and (b) subjecting the suspension to microwave or radio frequency irradiation with a frequency and an intensity for a length of time sufficient for producing graphene; wherein the liquid solution contains a metal salt dissolved in water, organic solvent, ionic liquid solvent, or a combination thereof. The method is fast (minutes as opposed to hours or days of conventional processes), environmentally benign, and highly scalable.

    Graphene oxide-metal nanowire transparent conductive film

    公开(公告)号:US10319487B2

    公开(公告)日:2019-06-11

    申请号:US15353906

    申请日:2016-11-17

    Abstract: A process for producing a transparent conductive film, comprising (a) providing a graphene oxide gel; (b) dispersing metal nanowires in the graphene oxide gel to form a suspension; (c) dispensing and depositing the suspension onto a substrate; and (d) removing the liquid medium to form the film. The film is composed of metal nanowires and graphene oxide with a metal nanowire-to-graphene oxide weight ratio from 1/99 to 99/1, wherein the metal nanowires contain no surface-borne metal oxide or metal compound and the film exhibits an optical transparence no less than 80% and sheet resistance no higher than 300 ohm/square. This film can be used as a transparent conductive electrode in an electro-optic device, such as a photovoltaic or solar cell, light-emitting diode, photo-detector, touch screen, electro-wetting display, liquid crystal display, plasma display, LED display, a TV screen, a computer screen, or a mobile phone screen.

    Direct microwave production of graphene

    公开(公告)号:US10896784B2

    公开(公告)日:2021-01-19

    申请号:US15475451

    申请日:2017-03-31

    Abstract: Provided is a method of producing graphene directly from a non-intercalated and non-oxidized graphitic material, comprising: (a) dispersing the graphitic material in a liquid solution to form a suspension, wherein the graphitic material has never been previously exposed to chemical intercalation or oxidation; and (b) subjecting the suspension to microwave or radio frequency irradiation with a frequency and an intensity for a length of time sufficient for producing graphene; wherein the liquid solution contains a metal salt dissolved in water, organic solvent, ionic liquid solvent, or a combination thereof. The method is fast (minutes as opposed to hours or days of conventional processes), environmentally benign, and highly scalable.

    Microwave system and method for graphene production

    公开(公告)号:US10822239B2

    公开(公告)日:2020-11-03

    申请号:US15491714

    申请日:2017-04-19

    Abstract: Provided is a method of producing graphene from a microwave-expandable un-exfoliated graphite or graphitic carbon, comprising: (a) feeding a powder of the microwave-expandable material onto a non-metallic solid substrate, wherein the powder is in a ribbon shape having a first ribbon width and a first ribbon thickness; (b) moving the ribbon-shape powder into a microwave applicator chamber containing a microwave power zone having a microwave application width (no less than the first ribbon width) and a microwave penetration depth (no less than the first ribbon thickness) so that the entire ribbon-shape powder receives and absorbs microwave power with a sufficient power level for a sufficient length of time to exfoliate and separate the powder for producing graphene sheets; and (c) moving the graphene sheets out of the microwave chamber, cooling the graphene sheets, and collecting the graphene sheets in a collector container or for a subsequent use.

    Process for producing graphene oxide-bonded metal foil thin film current collector for a battery or supercapacitor

    公开(公告)号:US10586661B2

    公开(公告)日:2020-03-10

    申请号:US15231486

    申请日:2016-08-08

    Abstract: A process for producing a thin film graphene oxide-bonded metal foil current collector for a battery or supercapacitor, comprising: (a) preparing a graphene oxide gel having graphene oxide (GO) molecules dissolved in a fluid medium; (b) depositing a layer of GO gel onto at least one of two primary surfaces of a metal foil to form a layer of wet graphene oxide gel, wherein the depositing procedure includes shear-induced thinning of the GO gel; (c) partially or completely removing said fluid medium from the deposited wet layer to form a dry film of GO having an inter-plane spacing d002 of 0.4 nm to 1.2 nm as determined by X-ray diffraction; and (d) heat treating the dry film of graphene oxide to form the thin film graphene oxide-bonded metal foil current collector at a heat treatment temperature from 80° C. to 2,500° C.

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