Metal and fusible metal alloy particles and related methods

    公开(公告)号:US12257633B2

    公开(公告)日:2025-03-25

    申请号:US17823706

    申请日:2022-08-31

    Abstract: A method for producing metal or metal alloy particles may include: mixing a mixture comprising: (a) a metal or a metal alloy, (b) a carrier fluid, and optionally (c) an emulsion stabilizer at a temperature at or greater than a melting point of the metal or the metal alloy to create a dispersion of molten droplets of the metal or the metal alloy dispersed in the carrier fluid; cooling the mixture to below the melting point of the metal or the metal alloy to form metal or metal alloy particles; and separating the metal or metal alloy particles from the carrier fluid, wherein the metal or metal alloy particles comprise the metal or the metal alloy and the emulsion stabilizer, if included.

    POLYMER FILAMENTS COMPRISING A GAS-FORMING COMPOUND AND ADDITIVE MANUFACTURING THEREWITH

    公开(公告)号:US20220063187A1

    公开(公告)日:2022-03-03

    申请号:US17004766

    申请日:2020-08-27

    Abstract: When constructing parts by additive manufacturing, it is sometimes necessary to include a support structure during part fabrication, wherein the support structure is subsequently removable. Polymer filaments suitable for forming support structures during additive manufacturing may comprise a polymeric material, and a gas-forming substance admixed with the polymeric material in an effective amount to undergo effervescence when the polymeric material is in contact with at least one fluid comprising a liquid phase. Additive manufacturing processes may comprise forming a supported part by depositing a build material and a removable support (e.g., upon a print bed) formed from such polymer filaments, wherein at least a portion of the build material is deposited upon the removable support. Exposure of the gas-forming substance to a fluid in which the polymeric material dissolves or degrades may promote gas formation to facilitate elimination of the removable support by effervescence.

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