Abstract:
A method of producing thermoplastic particles may comprise: mixing a melt emulsion comprising (a) a continuous phase that comprises a carrier fluid having a polarity Hansen solubility parameter (dP) of about 7 MPa0.5 or less, (b) a dispersed phase that comprises a dispersing fluid having a dP of about 8 MPa0.5 or more, and (c) an inner phase that comprises a thermoplastic polyester at a temperature greater than a melting point or softening temperature of the thermoplastic polyester and at a shear rate sufficiently high to disperse the thermoplastic polyester in the dispersed phase; and cooling the melt emulsion to below the melting point or softening temperature of the thermoplastic polyester to form solidified particles comprising the thermoplastic polyester.
Abstract:
The present invention relates to a method for producing beads comprising a material capable of gelation, said method comprising the steps of: (i) combining (a) a liquid composition comprising a material capable of gelation; and (b) a first hydrophobic phase; (ii) subjecting the liquid composition and the first hydrophobic phase, to means for emulsification in a first reactor by addition of external mechanical energy creating an emulsion comprising individual droplets comprising the material capable of gelation in the first hydrophobic phase (wherein the material capable of gelation provides a discontinuous phase and the first hydrophobic phase provides a continuous phase); (iii) stabilizing the droplets by transferring the emulsion from the first reactor to a stabilization reactor wherein the emulsion obtained in step (ii) is subjected to means for gelation in order to obtain gelation within 5 minutes or less, and the beads are formed.
Abstract:
The present invention relates to a method for producing beads comprising a material capable of gelation, said method comprising the steps of: (i) combining (a) a liquid composition comprising a material capable of gelation; and (b) a first hydrophobic phase; (ii) subjecting the liquid composition and the first hydrophobic phase, to means for emulsification in a first reactor by addition of external mechanical energy creating an emulsion comprising individual droplets comprising the material capable of gelation in the first hydrophobic phase (wherein the material capable of gelation provides a discontinuous phase and the first hydrophobic phase provides a continuous phase); (iii) stabilizing the droplets by transferring the emulsion from the first reactor to a stabilization reactor wherein the emulsion obtained in step (ii) is subjected to means for gelation in order to obtain gelation within 5 minutes or less, and the beads are formed.
Abstract:
A method of forming solid beads, the method comprising:Providing a first liquid comprising a solute and a solventForming liquid droplets of the first liquidContacting the liquid droplets with a second liquid so as to cause the solvent to exit the droplets, thus forming solid beads,the solute comprising a polymer, the concentration of polymer in the first liquid being at least 7% w/v.,the solubility of the solvent in the second liquid being at least 5 g of solvent per 100 ml of second liquid.
Abstract:
A method of making solid beads is disclosed, said method comprising: (i) providing a microfluidic device comprising a carrier fluid conduit and a functional fluid conduit which meet at a junction region; (ii) providing a laminar flow of a functional fluid comprising a solvent and a solute along the functional fluid conduit and providing a laminar flow of a carrier fluid along the carrier fluid conduit so as to form droplets of functional fluid in a flow of carrier fluid; (iii) cooling the segments of functional fluid in a conduit of the microfluidic device to form cooled (preferably frozen) droplets; and (iv) providing a liquid into intimate admixture with the cooled droplets so as to cause said solvent to exit said cooled droplets, thus forming solid beads. A microfluidic device for use in such a method is also disclosed.
Abstract:
Provided are a ceramic-fine-particle producing process making it possible to produce, with ease, ceramic fine particles which have a spherical shape close to a complete round and an excellent mono-dispersibility, and are made only of a solid component of a simple ceramic material without making a fine channel structure complicated, and an apparatus used therein for producing ceramic fine particles.The process includes the step (S100) of feeding a dispersion phase made of an aqueous liquid containing a gelling agent to act upon cooling and a ceramic material into a continuous phase made of an oily liquid containing a surfactant, thereby producing fine droplets; the step (S110) of collecting and cooling the produced fine droplets; the step (S120) of washing the cooled fine droplets; the step (S130) of drying the washed fine droplets; and the step (S140) of firing the dried fine droplets.
Abstract:
A process for producing inorganic spheres, which comprises injecting an aqueous liquid containing an inorganic compound into a laminar flow of an organic liquid which runs at a flow rate of from 0.001 to 2 m/s in a flow path compartmentalized by a partition wall through a plurality of inlet holes formed in one partition wall to form a W/O type emulsion containing the organic liquid as a dispersion medium and the aqueous liquid containing the inorganic compound as a dispersed phase, and solidifying the aqueous liquid containing an inorganic compound in the W/O type emulsion, wherein the partition wall having a plurality of inlet holes is made of a metal sheet having a surface subjected to water repellent treatment.
Abstract:
The invention refers to a method of controlling the porosity of porous spherical particles produced from a polysaccharide dissolved in a solvent, in which it can be gelled. The polysaccharide solution is finely divided by mechanical means into spherical droplets which are allowed to pass through a humid atmosphere and transferred to a capturing medium while controlling the temperature and humidity of humid atmosphere.
Abstract:
A fluent ceramic material is provided under pressure to a plurality of piston and cylinder devices for the purpose of dispensing drops to form balls of ceramic material. The piston and cylinder devices are each provided with a nozzle positioned above a droplet catch basin containing an aqueous gelatinizing solution. A cam mechanism controls the stroke of a piston in each cylinder so that a specific amount of the fluent ceramic material from the storage tank is dispensed in drops from the nozzles into the droplet catch basin. The use of the cam mechanism ensures the dispensing of a specific amount of material from the nozzle corresponding to a desired diameter of the resulting ceramic material ball. The desired diameter can be easily changed by appropriately changing a cam disk of the cam mechanism. The rate of production can be appropriately increased or decreased by increasing or decreasing the cyclic rate of the pistons.
Abstract:
Improved spherules for making enhanced forms of nuclear-reactor fuels are prepared by internal gelation procedures within a sol-gel operation and are accomplished by first boiling the concentrated HMTA-urea feed solution before engaging in the spherule-forming operation thereby effectively controlling crystallite size in the product spherules.