Abstract:
The present invention relates to a system and method dispensing flows of two or more fluid streams in varying ratios from a fixed ratio piston proportioning pump. The method comprises determining a desired volume of fluid to dispense, determining the total piston displacement amount required to dispense the desired volume of the fluid, measuring a piston displacement amount as the piston moves to determine when the total piston displacement amount has been achieved, and bypassing the fluid at the ingress port or the egress port, preventing the dispense of the fluid while the piston continues to move when the piston displacement amount reaches the total piston displacement amount. Exemplary embodiments include changing chamber volumes to change the ratiometric mixture of two or more fluid streams and using injected fluid as the motive force to move the piston back and forth within the cylinder.
Abstract:
Devices and methods for operating a diaphragm compressor system provide high output pressure and high throughput. In some embodiments, modular diaphragm compressors are stacked with a clamping mechanism pressing the compressor modules together. In embodiments, multiple stacks are provided as stages of a pressurization process. In embodiments, a main stage valve controls one or more pressure circuits for one or more hydraulic actuators of compressor modules. In embodiments, orifices configured for damping are incorporated to control actuator piston movement within a compressor module.
Abstract:
A monitoring system may include a position sensor, strain gauges, and a computing device for monitoring valves in a pressure pump having multiple chambers to determine critical valve limits for the valves using strain measurements for each charmber. The strain gauges may determine strain in each chamber of the pressure pump. The position sensor may determine the position of a crankshaft mechanically coupled to a plunger in each chamber. The computing device may receive signals generated by the strain gauges and the position sensor related to the strain in each chamber and the position of the crankshaft, respectively, and may process the signals to determine delays in the actuation of the valves for determining critical valve limits.
Abstract:
A monitoring system may include at least a strain gauge and a computing device for determining a bulk modulus of a fluid system of a pressure pump using strain measurements. The strain gauge may determine strain in a chamber of the pressure pump. The computing device may receive a strain signal generated by the strain gauge and may correlate the strain signal to pressure to determine a change in pressure during a period in which fluid is isolated in the chamber. The computing device may use the change in pressure during this period to determine a bulk modulus of the fluid system.
Abstract:
An oil well installation (15) comprising tubing (17) arranged in a well (18), a pump (19) and actuator (20) disposed in the well, a surface controller (50) connected with the linear actuator, multiple downhole sensors (30-35) configured to sense operating parameters of the linear actuator and/or the pump, a downhole signal processor (40) configured to receive sensor data from the sensors and to output serial data, a communication cable (23) between the sensor processor and the surface controller, the communication cable having at least two paired transmission lines (25, 26), a downhole differential signal driver (41) configured to receive the serial data and to output data signals to the paired transmission lines, and a surface receiver (27) connected to the communication cable and configured to receive the signals from the differential signal driver via the paired transmission lines.
Abstract:
A control method and system for a resonant linear compressor applied for controlling the capacity of a cooling system. The method includes: a) reading a reference operation power (Pref) of the motor of the compressor; b) measuring an operation current (iMED); c) measuring an operation voltage of a control module of the compressor; d) calculating an input power (PMED) of the motor as a function of the operation current (iMED) and of the operation voltage; e) comparing the input power (PMED) with the reference operation power (Pref); f) if the reference operation power (Pref) is higher than the input power (PMED), then increase an operation voltage of the compressor (UC); g) if the reference operation power (Pref) is lower than the input power (PMED), then decrease the operation voltage of the compressor (UC).
Abstract:
Illustrative embodiments of pump systems and methods are disclosed. In at least one embodiment, an apparatus comprises a piston pump including a motor and a plunger, where the motor is configured to drive linear reciprocating motion of the plunger in response to being supplied with a flow of compressed fluid, a metering valve fluidly coupled to the motor, the metering valve being configured to control the flow of compressed fluid to the motor, a purge valve fluidly coupled between the metering valve and the motor, a linear encoder coupled to the piston pump, the linear encoder configured to generate sensor data indicative of a position of the plunger, and an electronic controller operatively coupled to the metering valve, the purge valve, and the linear encoder, where the electronic controller is configured to receive sensor data from the linear encoder and to control the metering valve and the purge valve.
Abstract:
A closed loop pneumatic pumping system is provided. The system uses a gas compressor and a high pressure gas tank to exert pneumatic pressure against a reciprocating piston over a wellbore. The piston is connected to a rod string and downhole pump for pumping formation fluids from a wellbore. The system includes an electronic controller that controls movement, including pump speed of the piston as it cycles between upstrokes and downstrokes within a cylinder over the wellbore. In one aspect, speed is controlled by adjusting a speed of the compressor. In another aspect, speed is controlled by adjusting the position of an upstroke control valve and a downstroke control valve. In one aspect, the pump stroke controller is configured to adjust a speed of the upstroke and a speed of the downstroke in response to signals indicative of pump fillage. A method for optimizing pneumatic pumping speed at a wellbore is also provided herein.
Abstract:
A pumping control unit is disclosed herein. The pumping control unit includes a processor coupled to a memory and a communication interface. The memory is configured to store an invariant matrix. The communication interface is configured to receive a plurality of measurements of a time-varying parameter for a rod pumping unit. The plurality of measurements is taken at a surface of a pumping site over a pump cycle for a sucker rod string. The processor is configured to gain access to the invariant matrix in the memory and the plurality of measurements from the communication interface. The processor is further configured to compute a Fourier coefficient array based on the invariant matrix and the plurality of measurements. The processor is further configured to compute a time-varying downhole parameter based on the Fourier coefficient array and a sucker rod string model.
Abstract:
Embodiments of the present disclosure describe a liquid delivery system that includes a cylinder, a piston within the cylinder, a rod connected to the piston, and a limit sensor system having a magnet connected to the rod, outside the cylinder. The magnet can have a first position corresponding to the piston located at a first stroke limit position and a second position corresponding to the piston located at a second stroke limit position. Furthermore, the limit sensor system can have reed switches located outside the cylinder and configured to actuate when the magnet is at the first position and the second position.