Abstract:
A high density plasma processing chamber (100) including an electrostatic chuck (106) for holding a wafer (104), and consumable parts that are highly etch resistant, less susceptible to generating contamination and temperature controllable is disclosed. The consumable parts include a chamber liner (130) having a lower support section and a wall that is configured to surround the electrostatic chuck. The consumable parts also include a liner support structure having a lower extension, a flexible wall, and an upper extension. The flexible wall is configured to surround an external surface of the wall of the chamber liner, and the liner support flexible wall is spaced apart from the wall of the chamber liner. The lower extension of the liner support is however, configured to be in direct thermal contact with the lower support section of the chamber liner. Additionally, a baffle ring (132) is part of the consumable parts, and is configured to be assembled with and in thermal contact with the chamber liner and the liner support. A heater (140) is capable of being thermally connected to the liner support for thermal conducting a temperature from the liner support to the chamber liner and the baffle ring. In a most preferred embodiment, the chamber liner and the baffle ring are made from materials that are innocuous to materials on the wafer being etched. In this manner, once these materials are exposed to the energy of the high density plasma sputtering, volatile products will be produced that are substantially similar to volatile etch products produced during the etching of surface layers of the wafer. These volatile products can then be removed from the chamber.
Abstract:
A radio frequency excitation coil of an inductive plasma processor includes a planar turn (103) connected in series with a segment (115) of the coil stacked above a portion of the planar turn. The stacked segment is placed around a region having weak radio frequency coupling to plasma due to azimuthal asymmetries in the chamber and/or the excitation coil. In a single winding embodiment, the stacked segment is close to an interconnection gap between two adjacent planar turns and extends in both directions from the gap to compensate low radio frequency coupling to plasma in the gap region. In an embodiment including two electrically parallel spatially concentric windings, the stacked segment extends beyond one side of an interconnection gap of two adjacent turns, and is aligned with the planar turn such that one end of the stacked segment is directly connected to an end of the planar turn via a straight, short stub. Terminal (111) of the coil is connected to RF excitation circuitry (28) terminals in a housing above the coil by leads (128) extending smoothly and gradually without sharp bends between the coil terminals and the excitation circuitry terminals. Ends of the planar turn (113) and the stacked segment are connected by a lead (116) extending smoothly and gradually without sharp bends between its ends.
Abstract:
An inductive plasma processor includes a multiple winding radio frequency coil having plural electrically parallel, spatially concentric windings (1) having different amounts of RF power supplied to them, and (2) arranged to produce electromagnetic fields having different couplings to different regions of plasma in the chamber to control plasma flux distribution incident on a processed workpiece. The coil is powered by a single radio frequency generator via a single matching network. Input and output ends of each winding are respectively connected to input and output tuning capacitors. In a first embodiment, the location of maximum inductive coupling of the radio frequency to the plasma and the current magnitude in each winding are respectively mainly determined by values of the output and input capacitors. By adjusting all the input and output capacitors simultaneously, the current to a winding can be varied while the current to the other winding can be maintained constant as if these windings were completely de-coupled andindependent. Therefore, the capacitors can control the plasma density in different radial and azimuthal regions. In another embodiment, a relatively low frequency drives the coil whereby each winding has a relatively short electrical length, causing substantially small standing wave current and voltage variations. The output capacitor for each winding adjusts current magnitude, to eliminate the need for the input capacitors and reduce operational complexity.
Abstract:
A plasma processing chamber including a ceramic liner heated by radiant heating. The liner can be a series of tiles or a continuous cylindrical liner. The liner and other parts such as a gas distribution plate and a plasma screen can be made of SiC which advantageously confines the plasma and provides temperature control of the inner surfaces of the chamber. To remove excess heat from the liner, the ceramic liner can be supported on a resilient aluminum support frame which conducts heat from the liner to a temperature controlled member such as a top plate of the chamber. The support frame can include a continuous upper portion and a segmented lower portion which allows thermal stresses to be accommodated during processing of semiconductor substrates in the plasma chamber.
Abstract:
A high density plasma processing chamber (100) including an electrostatic chuck (106) for holding a wafer (104), and consumable parts that are highly etch resistant, less susceptible to generating contamination and temperature controllable is disclosed. The consumable parts include a chamber liner (130) having a lower support section and a wall that is configured to surround the electrostatic chuck. The consumable parts also include a liner support structure having a lower extension, a flexible wall, and an upper extension. The flexible wall is configured to surround an external surface of the wall of the chamber liner, and the liner support flexible wall is spaced apart from the wall of the chamber liner. The lower extension of the liner support is however, configured to be in direct thermal contact with the lower support section of the chamber liner. Additionally, a baffle ring (132) is part of the consumable parts, and is configured to be assembled with and in thermal contact with the chamber liner and the liner support. A heater (140) is capable of being thermally connected to the liner support for thermal conducting a temperature from the liner support to the chamber liner and the baffle ring. In a most preferred embodiment, the chamber liner and the baffle ring are made from materials that are innocuous to materials on the wafer being etched. In this manner, once these materials are exposed to the energy of the high density plasma sputtering, volatile products will be produced that are substantially similar to volatile etch products produced during the etching of surface layers of the wafer. These volatile products can then be removed from the chamber.
Abstract:
PROBLEM TO BE SOLVED: To provide a plasma generating device capable of controllable and uniform inductive coupling in a plasma reactor. SOLUTION: A double coil coupling system uses parallel antenna elements. Two coils (a coil 1 and a coil 2) are symmetrical, and each loop of the coils consists of a semicircle and parallel antenna elements. An RF is simultaneously supplied to a center of a parallel element of each coil (closer to a parallel axis), end parts of other coils are coupled to be terminated on the ground through a capacitor C T . COPYRIGHT: (C)2010,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a method of processing a substrate by reducing particle contamination of the substrate in a plasma processing chamber when the substrate is consecutively processed to process the substrate. SOLUTION: A plasma processing chamber is provided with a substrate holder 12 and silicon nitride members such as a liner 30, focus ring 14, or gas distribution plate 22. The member has an exposed face in the vicinity of the substrate holder 12. The exposed face is effective for minimizing particle contamination when processing the substrate. The chamber inductively couples with RF energy through the gas distribution plate 22 to supply a plasma gas with energy to make it a plasma state. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
A radio frequency plasma multiple-coil antenna allows for controllable, uniform inductive coupling within a plasma reactor. According to exemplary embodiments, multiple coils are positioned on a dielectric window of a plasma chamber, and are powered by a single radio frequency generator and tuned by a single matching network. Each coil is either planar or a combination of a planar coil and a vertically stacked helical coil. The input end of each coil is connected to an input tuning capacitor and the output end is terminated to the ground through an output tuning capacitor. The location of the maximum inductive coupling of the radio frequency to the plasma is mainly determined by the output capacitor, while the input capacitor is mainly used to adjust current magnitude into each coil. By adjusting the current magnitude and the location of the maximum inductive coupling within each coil, the plasma density in different radial and azimuthal regions can be varied and controlled, and therefore, radially and azimuthally uniform plasma can be achieved.
Abstract:
An inductive plasma processor includes an RF plasma excitation coil having plural windings, each having a first end connected in parallel to be driven by a single RF source via a single matching network. Second ends of the windings are connected to ground by termination capacitors, in turn connected by a lead to ground. A current sensor including a winding around a toroidal core is coupled to the lead between each termination capacitor and ground. The current sensor is surrounded by a grounded shield. There is minimum electromagnetic interference from an ambient RF environment to the current sensor, to provide an accurate current sensor.
Abstract:
A PLASMA PROCESSING CHAMBER INCLUDING A SLIP CAST PART HAVING A SURFACE THEREOF EXPOSED TO THE INTERIOR SPACE OF THE CHAMBER. THE SLIP CAST PART INCLUDES FREE SILICON CONTAINED THEREIN AND A PROTECTUVE LAYER ON THE SURFACE WHICH PROTECTS THE SILICON FROM BEING ATTACKED BY PLASMA IN THE INTERIOR SPACE OF THE CHAMBER.THE SLIP CAST PART CAN BE MADE OF SLIP CAST SILICON CARBIDE COATED WITH CVD SILICON CARBIDE. THE SLIP CAST PART CAN COMPRISE ONE OR MORE PARTS OF THE CHAMBER SUCH AS A WAFER PASSAGE INSERT (21), A MONOLITHIC OR TILED LINER (20), A PLASMA SCREEN(22), A SHOWERHEAD, DIELECTRIC MEMBER, OR THE LIKE. THE SLIP CAST PART REDUCES PARTICLE CONTAIMINATION AND REDUCES PROCESS DRIFT IN PLASMA PROCESSES SUCH AS PLASMA ETCHING OF DIELECTRIC MATERIALS SUCH AS SILICON OXIDE.