Abstract:
A method for producing an optical fiber preform starting with a first-generation target typically comprising pure silica. A plasma torch deposits an annular region of doped silica to form an intermediate structure. The intermediate structure is drawn down to a second-generation target and another annular region of doped silica is deposited. The process is repeated a plurality of times until an Nth generation target is formed. The deposition optionally employs repeated cycles of depositing a plurality of layers of silica at a high traversal rate without sintering, followed by periodic sintering. In a further embodiment, stabilizer bars extending out from the plasma coils improve distribution of the deposition material. Another embodiment injects the source gas into a particular region of the plasma for control of soot deposition.
Abstract:
A method for making silica includes delivering a silica precursor comprising a pseudohalogen to a conversion site and passing the silica precursor through a flame to produce silica soot.
Abstract:
An optical fiber (10) made with a central core (12), a first cladding layer (16), and a second cladding layer (18) having a series of perturbations or irregularities formed into the otherwise generally circular outer boundary of the first cladding layer (16). The irregularities in the first cladding layer (16) interrupt the propagation of skew rays and encourage coupling into the core (12).
Abstract:
Fiber is drawn from a preform comprising a silica body, e.g., a sol-gel derived overcladding or substrate tube. Prior to sintering, the body is treated with a gaseous mixture containing one or more non-oxygenated sulfur halides, to remove and/or reduce the size of refractory oxide particles, and/or dehydroxylate the body. Removal of metal oxide particles or reduction in their size contributes to drawing of optical fiber exhibiting desirable strength, since such particles act as initiation sites for breakage. Advantageously, the halides include sulfur chlorides, which provide desirable improvements compared to treatment by oxygenated sulfur chlorides such as thionyl chloride (SOCl2).
Abstract:
Fiber is drawn from a preform comprising a silica body, e.g., a sol-gel derived overcladding or substrate tube. Prior to sintering, the body is treated with a gaseous mixture containing one or more non-oxygenated sulfur halides, to remove and/or reduce the size of refractory oxide particles, and/or dehydroxylate the body. Removal of metal oxide particles or reduction in their size contributes to drawing of optical fiber exhibiting desirable strength, since such particles act as initiation sites for breakage. Advantageously, the halides include sulfur chlorides, which provide desirable improvements compared to treatment by oxygenated sulfur chlorides such as thionyl chloride (SOCl2).
Abstract:
A large optical preform 303 is made by a modified chemical vapor deposition (MCVD) process by depositing successive layers of core and cladding materials onto the inside surface of a rotating glass tube 33 having a hydroxyl ion (OH.sup.-) level that is less than 0.5 parts per million (ppm) by weight. The tube is then collapsed inwardly to form a core rod 301 in which the deposited core material 31 has a diameter that is greater than about 5 millimeters and the deposited cladding material 32 has an outside diameter that is less than about 15 millimeters. A machine-vision system 140, 150, 160 monitors and controls the diameter of the glass tube by regulating the pressure within the tube. Moreover, the machine-vision system monitors and controls the straightness of the tube by varying its rotational speed according to angular position. After the core rod 301 is formed, it is plasma etched to remove contaminants, and then overclad with two glass jackets 34, 35 having a hydroxyl ion (OH.sup.-) level that is less than 1.0 ppm by weight to create a large preform 303 from which about 400 kilometers of singlemode optical fiber can be drawn per meter of length.
Abstract:
A vaporizer for halide-free, silicon-containing liquid reactants used in producing preforms is provided. The vaporizer includes a heated, vertically-oriented expansion chamber (20) and a vertical hollow shaft (42) which extends into the chamber and has a plurality of orifices (45) at its upper end (44). Preheated reactant is supplied to the vertical shaft (42) at an elevated pressure and is sprayed onto the chamber's heated wall (22) by the orifices (45). A portion of the liquid reactant vaporizes upon entering the internal volume (24) of the chamber (20) due to the pressure drop between the inside of the shaft and the inside of the chamber. The remainder of the liquid reactant vaporizes by being heated through contact with the chamber's wall (22). Higher molecular weight species present in the raw material or generated by the vaporization process are collected in the bottom portion of the chamber where they can be periodically removed.
Abstract:
A quartz glass substrate for polysilicon thin film transistor liquid crystal display, in which a halogen content is not more than 10 ppm; an OH content is not more than 100 ppm; a total content of a heavy metal element and an alkali metal element is not more than 1 ppm; and an annealing point is not less than 1,150.degree. C.
Abstract:
An optical transmission fiber comprising (1) a core of high refractive index composed of SiO.sub.2 -based glass containing at least one of GeO.sub.2, As.sub.2 O.sub.3, Sb.sub.2 O.sub.5, SnO.sub.2, TiO.sub.2, PbO and Bi.sub.2 O.sub.3, (2) a clad of low refractive index composed of SiO.sub.2 -based glass containing at least one of F, F/B.sub.2 O.sub.3 and F/P.sub.2 O.sub.5, and (3) an outermost jacket layer composed of SiO.sub.2 and/or SiO.sub.2 -based glass containing at least one of Al.sub.2 O.sub.3, TiO.sub.2, ZrO.sub.2 and HfO.sub.2.
Abstract:
A process for producing an optical transmission fiber is provided which comprises feeding highly pure halides, hydrides or organic compounds of Si and B by way of carrier gas on the outer surface of a fused silica rod or a fused silica pipe, or inner surface of a fused silica pipe, oxidizing them and depositing the products to form a pure fused silica layer or a doped fused silica layer containing B.sub.2 O.sub.3, melting the pipe and the deposited layer followed by a spinning. The SiO.sub.2 layer can alternatively contain fluorine instead of B.sub.2 O.sub.3. A further SiO.sub.2 layer can be deposited thereon to improve the spinning processability and lower the index of refraction of the B.sub.2 O.sub.3 containing layer.