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公开(公告)号:US11433505B2
公开(公告)日:2022-09-06
申请号:US16469783
申请日:2017-12-15
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Yuyang Liu , Junting Li , Geoffrey I. Wilson , Ernest L. Thurber
Abstract: A system includes a distribution tool, a backing, a first plurality of abrasive particles and a second plurality of abrasive articles. The distribution tool includes a first section and a second section. The first section is configured to receive the first plurality of abrasive particles and pass the first plurality of abrasive particles through one or more of the plurality of slots to the backing. The second plurality of abrasive particles differ in at least one of a size, an average weight and a shape from the first plurality of abrasive particles. The second section is configured to receive the second plurality of abrasive particles and pass the second plurality of abrasive particles through one or more of the plurality of slots to the backing.
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公开(公告)号:US20200086459A1
公开(公告)日:2020-03-19
申请号:US16469783
申请日:2017-12-15
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Yuyang Liu , Junting Li , Geoffrey I. Wilson , Ernest L. Thurber
Abstract: A system includes a distribution tool, a backing, a first plurality of abrasive particles and a second plurality of abrasive articles. The distribution tool includes a first section and a second section. The first section is configured to receive the first plurality of abrasive particles and pass the first plurality of abrasive particles through one or more of the plurality of slots to the backing. The second plurality of abrasive particles differ in at least one of a size, an average weight and a shape from the first plurality of abrasive particles. The second section is configured to receive the second plurality of abrasive particles and pass the second plurality of abrasive particles through one or more of the plurality of slots to the backing.
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公开(公告)号:US20190337124A1
公开(公告)日:2019-11-07
申请号:US16470578
申请日:2017-12-15
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Yuyang Liu , Junting Li , Geoffrey I. Wilson , Ernest L. Thurber
Abstract: In methods and systems of making an abrasive article, abrasive particles are loaded to a distribution tool including a plurality of upper walls defining a plurality of spacing slots, and a plurality of lower walls defining a plurality of distribution slots. The spacing slots are open to the distribution slots, which are open to a lower side of the tool. The loaded particles are spaced and distributed from the distribution tool to a major face of a backing web below the lower side and moving relative to the tool in a machine direction. The upper walls space the particles in the machine direction. The particles distributed by the lower walls undergo an orientation sequence in which each particle is oriented into a column aligned along the machine direction. The upper walls can be disposed oblique to the lower walls. The upper and lower walls can have pointed upper portions.
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公开(公告)号:US20230405766A1
公开(公告)日:2023-12-21
申请号:US18250294
申请日:2021-09-22
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Junting Li , Yu Yang , Jing Zhang , Michael J. Annen , Ernest L. Thurber , Eric W. Nelson , Mark A. Lukowski , Chunjie Zhang
CPC classification number: B24D11/001 , B24D3/285 , C08L61/14 , B24D3/344 , C09K3/1409
Abstract: A method of making a coated abrasive article includes disposing a precursor make layer on a major surface of the backing, optionally partially curing the precursor make layer to provide a partially cured precursor make layer, disposing abrasive particles; partially embedding abrasive particles in the optionally partially cured precursor make layer; and further curing the optionally partially cured precursor make layer to form a make layer. The precursor make layer comprises components comprising: a) 50 to 97.99 percent by weight of phenol-formaldehyde resin; b) 1 to 49 percent by weight of resorcinol-formaldehyde resin; c) 1 to 49 percent by weight of at least one compound having at least one free-radically polymerizable group; and d) 0.01 to 1 percent by weight of a free-radical initiator. A size layer and/or supersize layer may be disposed over the make layer and abrasive articles. Coated abrasive articles made by the method are also disclosed.
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公开(公告)号:US20230356362A1
公开(公告)日:2023-11-09
申请号:US18029501
申请日:2021-08-19
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Ernest L. Thurber , Thomas J. Nelson , Gregory P. Sorenson , Junting Li , Daniel M. Lentz , Brian G. Koethe , Jon T. Schwartz , Jing Zhang , Ann M. Hawkins , Geoffrey I. Wilson , Blake R. Rustad , Gregory S. Mueller
Abstract: A method of making a coated abrasive article comprises sequential steps: disposing a curable composition on a major surface of a backing b) adhering abrasive particles to the curable composition; c) at least partially curing the free-radically polymerizable component; and d) at least partially curing the phenolic resin component to provide an at least partially cured composition. The curable composition comprises a phenolic resin component, a free-radically polymerizable component, and an organic polymeric rheology modifier, wherein the organic polymeric rheology modifier comprises an alkali-swellable/soluble polymer, and wherein, on a solid basis, the organic polymeric rheology modifier comprises from 0.001 to 5 weight percent of the phenolic resin component, the free-radically polymerizable component, and the organic polymeric rheology modifier combined. A variant wherein step b) effectively occurs after step c) is also disclosed. Abrasive articles made according to the methods are also disclosed.
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公开(公告)号:US20230347474A1
公开(公告)日:2023-11-02
申请号:US17779027
申请日:2020-12-02
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Yuyang Liu , Junting Li , Jaime A. Martinez
IPC: B24D11/00
CPC classification number: B24D11/005 , B24D11/008
Abstract: A method of making a mesh abrasive product comprises sequentially: 1) providing a production tool having a mold surface defining a plurality of shaped cavities and filling at least some of the shaped cavities with an abrasive composite precursor slurry, wherein the abrasive composite precursor slurry comprises abrasive particles dispersed within a curable binder precursor; 2) contacting the mold surface with an open mesh backing comprising interwoven threads defining openings, and having first and second opposed major sides; 3) ultrasonically vibrating the abrasive composite precursor slurry; 4) curing the curable binder precursor by exposing it to sufficient actinic electromagnetic radiation to provide isolated shaped abrasive composites contacting and secured to the first major side of the open mesh backing; and 5) separating the mesh abrasive product from the production tool. An open mesh abrasive product preparable by the method is also disclosed.
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公开(公告)号:US20230286111A1
公开(公告)日:2023-09-14
申请号:US18018158
申请日:2021-08-04
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Yuyang Liu , Jing Zhang , Junting Li
IPC: B24D11/00
CPC classification number: B24D11/00 , B24D11/001
Abstract: An abrasive article comprises: a substrate comprising strands forming first void spaces between strands; a laminate joined to the substrate, wherein the laminate comprises a surface opposite to the substrate; a resin composition joined to the surface of the laminate. First and second portions of the surface of the laminate have respective first and second surface free energies that are different. Another abrasive article comprises: a substrate comprising strands forming first void spaces between strands; a laminate joined to the substrate, wherein the laminate comprises a first polymer and a second polymer; a resin composition joined to the laminate; In both embodiments, abrasive particles are joined to the resin composition, and a plurality of second void spaces extends through the laminate coinciding with first void spaces in the porous substrate. A method of making abrasive articles is also disclosed.
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公开(公告)号:US20230116900A1
公开(公告)日:2023-04-13
申请号:US17906362
申请日:2021-03-15
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Junting Li , Yuyang Liu , Moses M. David , Jaime A. Martinez
Abstract: The disclosure relates to an abrasive article that includes a fabric substrate comprising strands forming first void spaces between the strands. The fabric substrate comprising an abrasive side and an attachment side. The abrasive article also includes a coating on the attachment side. The abrasive article also includes a make layer joined to the fabric substrate on the abrasive side. The abrasive article also includes abrasive particles joined to the make layer. The abrasive article also includes a plurality of second void spaces extending through the make layer coinciding with first void spaces in the fabric substrate. The coating on the fabric substrate is both hydrophobic and lipophobic. The attachment side of the fabric substrate is substantially free of make layer.
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公开(公告)号:US20220152783A1
公开(公告)日:2022-05-19
申请号:US17310534
申请日:2020-02-07
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Jaime A. Martinez , Caroline E. Morel , Junting Li , Michael J. Annen , Deborah J. Eilers , Daniel A. Billig , Carlos A. Barrios , Monika E. Frendt , Victor A. Cárdenas , Yuyang Liu , Dwight D. Erickson , Brian G. Koethe , Ann M. Hawkins , Jing Zhang
Abstract: The disclosure relates to an abrasive article comprising: a fabric substrate comprising strands forming first void spaces between the strands; a laminate joined to the fabric substrate; a cured resin composition joined to the laminate opposite the fabric substrate; abrasive particles joined to the cured resin composition; and a plurality of second void spaces extending through the laminate coinciding with first void spaces in the fabric substrate. The disclosure also relates to methods of making such abrasive articles.
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公开(公告)号:US20220016747A1
公开(公告)日:2022-01-20
申请号:US17311139
申请日:2019-12-06
Applicant: 3M INNOVATIVE PROPERTIES COMPANY
Inventor: Junting Li , Yuyang Liu , Mark A. Lukowski , Ernest L. Thurber , Brian G. Koethe , Ann M. Hawkins , Geoffrey I. Wilson
Abstract: A coated abrasive article comprises a backing having first and second opposed major surfaces. A make layer is bonded to the first major surface. Agglomerate grinding aid particles are directly bonded to the make layer. At least a portion of the agglomerate grinding aid particles comprise grinding aid particles retained in a binder, and are arranged according to an open predetermined pattern. Abrasive particles are directly bonded to the make layer in spaces between the agglomerate grinding aid particles. A size layer is directly bonded to the make layer, agglomerate grinding aid particles, and abrasive particles. A method of making a coated abrasive article, in which the agglomerate grinding aid particles are deposited onto a curable make layer precursor prior to depositing abrasive particles onto the curable make layer precursor in spaces between the agglomerate grinding aid particles is also disclosed.
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