Abstract:
A method of selectively exposing a material over a substrate is disclosed. The method includes forming a material over a semiconductor substrate, forming a photosensitive layer over the material, projecting a first image pattern onto the photosensitive layer that defines a first boundary for the material, projecting a second image pattern onto the photosensitive layer after projecting the first image pattern such that the second image pattern partially overlaps the first image pattern and defines a second boundary for the material, and removing portions of the photosensitive layer corresponding to the first and second image patterns. Preferably, the first and second image patterns are essentially identical to and laterally shifted with respect to one another. In this manner, the photosensitive layer selectively exposes the material adjacent to the first and second boundaries while covering the material between the first and second boundaries, and the distance between the first and second boundaries decreases as the overlap between the first and second image patterns decreases. Advantageously, the first and second boundaries can be closer than the minimum resolution of the photolithographic system used to pattern the photosensitive layer.
Abstract:
A method of forming an improved isolation trench between active regions within the semiconductor substrate. The improved method incorporates a trench liner having a nitrogen content of approximately 0.5 to 2.0 percent. A pad layer is formed on a silicon substrate and a nitride layer is formed on the pad layer. Thereafter, a photoresist layer is patterned on the silicon nitride layer such that regions of the nitride layer are exposed where an isolation trench will subsequently be formed. Next, the exposed regions of the nitride layer and the pad layer situated below the exposed regions of the nitride layer are etched away to expose regions of the silicon substrate. Subsequently, isolation trenches are etched into the silicon substrate with a dry etch process. A trench liner is then formed and nitrogen incorporated into the trench liner. Incorporation of nitrogen into the trench liner can be accomplished by either forming the trench liner in the presence of a nitrogen bearing ambient or by forming a pure SiO2 trench liner and subsequently implanting the SiO2 trench liner with nitrogen. After formation of the nitrogenated trench liner, the trench is filled with a dielectric preferably comprised of a CVD oxide. Thereafter, the CVD fill dielectric is planarized and the nitride layer is stripped away.
Abstract:
An oxide layer is thermally grown over a semiconductor body, and openings are etched in the oxide layer to expose portions of the surface of the semiconductor body. Then, epitaxial regions are grown from the semiconductor body into the openings in the oxide layer, which epitaxial regions will eventually become the active regions of devices.
Abstract:
A method of fabricating a MOS integrated circuit device utilizes high energy, high current implanting of ions through a layer of oxide to form heavily doped source and drain regions which are self-aligned with a polysilicon gate. A thick portion of the oxide layer adjacent to the polysilicon gate prevents heavy doping in the substrate next to the gate. The oxide layer is removed and a liightly doped drain (LDD) implant forms an LDD region which is self-aligned with the gate. Using this method the source/drain and LDD implants are performed using only a single mask and etch operation, rater than two mask and etch operations which are necessary using a conventional process.
Abstract:
A method of inspecting a lens (16) includes projecting a first amount of radiation through a first test pattern (42, 44) and the lens to provide a first lens error associated with a first heating of the lens, projecting a second amount of radiation through a second test pattern (52, 54) and the lens to provide a second lens error associated with a second heating of the lens, and using the first and second lens errors to provide image displacement data that varies as a function of heating the lens. In this manner, corrections can be made for localized lens heating that is unique to a given reticle. The method is well-suited for photolithographic systems such as step and repeat systems.
Abstract:
A field effect transistor comprising a semiconductor substrate (100) having a transistor trench extending downward from an upper surface of the semiconductor substrate. The trench extends to a trench depth below an upper surface of the semiconductor substrate. The transistor further includes a gate dielectric layer that is formed on floor of the transistor trench over a channel region (108) of the semiconductor substrate. A conductive gate structure (132) is formed above and in contact with the gate dielectric layer. A source/drain impurity distribution is formed within a source/drain region (140a, 140b) of the semiconductor substrate. The source/drain region is laterally disposed on either side of the channel region of the semiconductor substrate. In a preferred embodiment, the trench depth is between 100-500 nm (1000-5000 angstroms) and a thickness of the conductive gate structure is less than 500 nm (5000 angstroms) such that an upper surface of the conductive gate structure is level with or below an upper surface of the semiconductor substrate. The gate dielectric layer suitably comprises a thermal oxide having a thickness of approximately 2-20 nm (20-200 angstroms). In a lightly doped drain (LDD) embodiment, the source/drain impurity distribution includes a lightly doped region (146a, 146b) and a heavily doped region (138a, 138b). The lightly doped region extends laterally from the channel region of the transistor to the heavily doped region. In the preferred embodiment, a lateral dimension of the channel region of the transistor is approximately 100-300 nm.
Abstract:
An asymmetrical IGFET including a lightly and heavily doped drain regions and an ultra-heavily doped source region is disclosed. Preferably, the lightly doped drain region and ultra-heavily doped source region provide channel junctions. A method of making the IGFET includes providing a semiconductor substrate, forming a gate with first and second opposing sidewalls over the substrate, applying a first ion implantation to implant lightly doped source and drain regions into the substrate, applying a second ion implantation to convert substantially all of the lightly doped source region into a heavily doped source region without doping the lightly doped drain region, forming a drain-side spacer adjacent to the second sidewall, and applying a third ion implantation to convert the heavily doped source region into an ultra-heavily doped source region and to convert a portion of the lightly doped drain region outside the drain-side spacer into a heavily doped drain region without doping a portion of the lightly doped drain region beneath the drain-side spacer. Advantageously, the IGFET has low source-drain series resistance and reduces hot carrier effects.
Abstract:
A semiconductor process in which spacer structures are used to reduce the minimum dimension of a shallow trench isolation structure. First and second spacer support structures are formed over first and second active regions within the semiconductor substrate, respectively. Thereafter, spacer structures are formed on side walls of the spacer support structures such that a trench region of the semiconductor substrate remains exposed. If the spacer support structures are formed a lateral distance from each other approximately equal to a minimum dimension of the photolithography apparatus, then the lateral dimension of the exposed region between the spacer structures is less than the minimum resolvable feature size of the photolithography apparatus. The isolation trench can then be etched into a trench region of the semiconductor substrate between the spacer structures. Thereafter, the trench is filled with an isolation dielectric and first and second transistors are formed within the first and second active regions respectively of the semiconductor substrate.
Abstract:
A method for fabrication of a non-symmetrical LDD-IGFET is described. In one embodiment, the method includes providing a semiconductor substrate having a gate insulator (104) and a gate electrode (106), the gate electrode having opposing first and second sidewalls (103, 105) defining the length of the gate electrode and a top surface. Lightly doped source (108) and drain (110) regions are implanted into the semiconductor substrate and are substantially aligned with the sidewalls of the gate electrode. After implanting the lightly doped regions, first and second spacers (112, 114) are formed adjacent to the first and second sidewalls of the gate electrode. After forming the spacers, a portion of the gate electrode is removed to form a third sidewall (117) of the gate electrode opposite the second sidewall (105), thereby eliminating the first sidewall and reducing the length of the gate electrode. After removing the first spacer, heavily doped source (120) and drain (118) regions are implanted into the semiconductor substrate. The heavily doped drain region is substantially aligned with the outer edge of the second spacer, a portion of the lightly doped drain regions is protected beneath the second spacer, and the heavily doped source region is substantially aligned with the third sidewall. In another embodiment, the heavily doped drain region is implanted after the spacers are formed but before the third sidewall is formed and the heavily doped source region is implanted after forming the third sidewall.
Abstract:
A method of forming a gate electrode for an insulated-gatefield-effectransistor (IGFET) is disclosed. The method includes forming a gate material for providing a gate electrode over a semiconductor substrate, forming a first mask over the gate material wherein the first mask includes an opening that defines a first edge of the gate electrode, removing a first portion of the gate material to form the first edge of the gate electrode as defined by the first mask, forming a second mask over the gate material after removing the first mask wherein the second mask includes an opening that defines a second edge of the gate electrode, removing a second portion of the gate material to form the second edge of the gate electrode as defined by the second mask, and removing the second mask. Thus, the gate electrode is defined by a lateral displacement between the openings in the first and second masks. Preferably, the first and second masks are photoresist, and the length between the first and second edges of the gate electrode is less than the minimum resolution of a photolithographic system used to pattern the masks.