Abstract:
An isolation technique is provided for improving the overall planarity of filled isolation regions relative to adjacent silicon mesas. The isolation process results in a silicon mesa having enhanced mechanical and electrical properties. Planarity is performed by repeating the steps of filling isolation trenches, patterning large area isolation trenches, and refilling isolation trenches to present an upper surface having indents which can be readily removed by a chemical-mechanical polish. The silicon mesa upper surface is enhanced by utilizing a unique set of layers stacked upon the silicon substrate, and thereafter patterning the substrate to form raised silicon surfaces, or mesas, having the stacked layers thereon. The patterned, stacked layers include a unique combination of dissimilar compositions which, when removed, leave a silicon mesa upper surface which is recessed below the adjacent, filled trenches. The patterned stacked layers incorporate a polysilicon and/or oxide buffer which prevents deleterious migration of nitrogen from the overlying nitride layer to the underlying silicon mesa upper surface.
Abstract:
A reticle (130) provides an image pattern and compensates for a lens error in a photolithographic system. The reticle is structurally modified using image displacement data indicative of the lens error. The reticle can be structurally modified by adjusting the configuration (or layout) of radiation-transmitting regions (132, 134) for instance by adjusting a chrome pattern on the top surface of a quartz base. Alternatively, the reticle can be structurally modified by adjusting the curvature of the reticle, for instance by providing a chrome pattern on the top surface of a quartz base and grinding away portions of the bottom surface of the quartz base. The image displacement data may also vary as a function of lens heating so that the reticle compensates for lens heating associated with the reticle pattern.
Abstract:
An improved multilevel interconnect structure is provided. The interconnect structure includes several levels of conductors (12, 14), wherein conductors on one level are staggered with respect to conductors on another level. In densely spaced interconnect areas, interposed conductors are drawn to dissimilar elevational levels to lessen the capacitive coupling between the interconnects. The conductors and vias are made by a damascene process. By staggering every other interconnect line in the densely patterned areas, the interconnects are capable of carrying a larger amount of current with minimal capacitive coupling therebetween.
Abstract:
A transistor, comprising a semiconducting substrate (30), a gate insulation layer (48) positioned above the substrate (30), agate electrode (46) positioned above the gate insulation layer (48), a plurality of source/drain regions formed in the substrate (30), a first (40A) and a second (52) sidewall spacer positioned adjacent the gate electrode (46), and a metal silicide layer (54) formed above each of the source/drain regions, a portion of the metal silicide layer (54) being positioned adjacent the first sidewall spacer (40A) and under the second sidewall spacer (52). The method comprises forming a transistor by forming a gate insulation layer (48) and a gate electrode (46) above a semiconducting substrate (30), forming a first sidewall spacer (40A) adjacent the gate electrode (46), forming a metal silicide layer (50) adjacent the first sidewall spacer (40A) and above previously formed implant regions in the substrate, forming a second sidewall spacer (52) above a portion of the metal silicide layer (50) and adjacent the first sidewall spacer (40A), and forming additional metal silicide material (50A) above the metal silicide layer (50) extending beyond the second sidewall spacer (52).
Abstract:
A resistor protect mask is used on a shallow trench isolation device junction to cover a device area except for a strip on the perimeter of the device area. The silicide layer formed on the central surface portion of the device and the strip area on the perimeter of the device upon which silicide formation is prevented forms a test structure for evaluation of junction formation that is immune from the effects of silicide formation on a device trench sidewall. Electrical tests and leakage measurements upon the test structure are compared directly to similar silicide shallow trench isolated devices which do not incorporate the resistor protect mask and shallow trench isolated devices without silicide to determine whether salicide processing is a cause of junction effects including junction leakage and short-circuiting.
Abstract:
An improved multilevel interconnect structure is provided. The interconnect structure includes several levels of conductors, wherein conductors (104) on one level are staggered with respect to conductors (106) on another level. In densely spaced interconnect areas, interposed conductors (104) are burried in intermetallic dielectric layer (103) drawn to dissimilar elevational levels to lessen the capacitive coupling between the interconnects.
Abstract:
A photolithography mask derivation process is provided for improving the overall planarity of interlevel dielectric deposited upon conductors formed by the derived photolithography mask. The photolithography mask is derived such that non-operational (dummy) conductors are spaced a minimum distance from each other and from operational conductors to present a regular spaced arrangement of conductors upon which a dielectric layer can be deposited and readily planarized using, for example, chemical-mechanical polishing techniques. The resulting interlevel dielectric upper surface is globally planarized to an even elevational level across the entire semiconductor topography. The operational conductors are dissimilar from non-operational conductors in that the operational conductors are connected within a circuit path of an operational integrated circuit. Non-operational conductors are not connected within the integrated circuit path and generally are floating or are connected to a power supply. The non-operational conductors thereby do not contribute to the integrated circuit functionality other than to provide structural planarity to the overlying interlevel dielectric. The mask derivation process is applicable to either a metal interconnect photolithography mask or a polysilicon interconnect photolithography mask.
Abstract:
A semiconductor process for forming an interlevel contact. A semiconductor wafer (100) is provided with a semiconductor substrate, a first conductive layer (102) formed on the substrate, and a dielectric layer (104) formed on the conductive layer. A border layer (106), preferably comprised of polysilicon nitride is formed on the dielectric layer (104). Portions of the border layer are then selectively removed to expose an upper surface region (110) of the dielectric layer, the selective removal of the border layer (106) resulting in a border layer having an annular sidewall extending upward from the dielectric layer (104) and encircling the spacer region (110). A spacer structure (116) is then formed on the annular sidewall, preferably, the spacer structure is formed by chemically vapor depositing a spacer material and anisotropically etching the spacer material to just clear in the planar regions with minimum overetch. The spacer structure (116) thereby covering peripheral portions of the spacer region such that an upper surface of a contact region remains exposed. Portions of the dielectric layer within the contact region are then removed to form a via (128) extending from an upper surface of the spacer structure to an upper surface of the first conductive layer. Preferably, the lateral dimension of the spacer regions (110) is approximately equal to the minimum feature size of a photolithography exposure apparatus in the lateral dimension of the via (120) at substantially less than the minimum feature size of the photolithography exposure apparatus.
Abstract:
A method for patterning an underlying substrate includes forming a layer of spin-on glass over the substrate, forming a layer of photoresist over the spin-on glass, patterning the photoresist, patterning the spin-on glass using the photoresist as a mask, and patterning the substrate by applying an etch using the spin-on glass as a hard mask wherein the etch removes the photoresist and partially removes the spin-on glass. In one embodiment, the spin-on glass is patterned by applying a fluorine-based plasma, an aluminium-based substrate is patterned by applying a chlorine-based plasma in which an etch selectivity of the substrate to the spin-on glass is at least 10:1, and the spin-on glass is removed by applying another fluorine-based plasma.
Abstract:
An isolation technique is provided for improving the overall planarity of isolation regions relative to adjacent active area silicon mesas. The isolation process results in a trench formed in field regions immediately adjacent the active regions. The trench, however, does not extend entirely across the field region. By preventing large area trenches, substantial dielectric fill material and the problems of subsequent planarization of that fill material is avoided. Accordingly, the present isolation technique does not require conventional fill dielectric normally associated with a shallow trench process. While it achieves the advantages of forming silicon mesas, the present process avoids having to rework dielectric surfaces in large area field regions using conventional sacrificial etchback, block masking and chemical-mechanical polishing. The improved isolation technique hereof utilizes trenches of minimal width etched into the silicon substrate at the periphery of field regions, leaving a field mesa. A field dielectric, preferably oxide, is formed upon the field mesa and fills trenches between the field mesa and active mesas, leaving a substantially planar field dielectric commensurate with the upper surface of adjacent active mesas.