Abstract:
A gas sensor, comprising an oxygen pump cell with a first pump electrode (40) and a second pump electrode (42) disposed on opposite sides of a first solid electrolyte layer (30) and a second pump electrode (42). The sensor also comprises an emf cell with an emf electrode (44) and a reference gas electrode (46) disposed on opposite sides of a second solid electrolyte layer (32). The emf electrode (44) is disposed in fluid communication to the second pump electrode (42). A via hole (50) is disposed through the first solid electrolyte layer (30), such that the first pump electrode (40) is in fluid communication with the second pump electrode (42). A protective insulating layer (20), having a passage for gas to be sensed, is disposed in contact with the first pump electrode (40). A first insulating layer (22), having a conduit (54), is disposed in contact with the emf electrode (44). A second insulating layer (24), having an air channel (56), is disposed in contact with the reference gas electrode (46). A heater (60) is disposed in thermal communication with the emf cell. At least four electrical leads are in electrical communication with the sensor. A method of producing a gas sensor is disclosed.