Abstract:
PROBLEM TO BE SOLVED: To provide a method for manufacturing a multilayer ceramic substrate which can provide a positional relationship between a surface pattern or via and a substrate end accurately. SOLUTION: A plurality of ceramic green sheets 11 forming a printed pattern 17 are laminated to form a green sheet laminate 21. In this green sheet laminate 21, a mark 19 is formed for recognizing a cut position when a green composite laminate 25 is cut. Further, an anti-contraction green sheet 23 is laminated on the surface of the green sheet laminate 21. In this anti-contraction green sheet 23, an opening 27 is provided which can check the mark 19 when the anti-contraction green sheet 23 is laminated. The anti-contraction green sheet 23 is laminated on a face side where the mark 19 of the green sheet laminate 21 is formed, the mark 19 can be checked from the opening 27, and the green composite laminate 25 is cut in its lamination direction at the mark 19. COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a highly reliable composite substrate having no interlayer peeling, no bonding failure between a substrate and a resin layer as an intermediate layer and no crack etc., and no dimensional deviation in a via hole conductor formed on the resin layer as the intermediate layer and in the shape or positional accuracy of a thermal via. SOLUTION: The composite substrate 1 is provided with a multilayer resin layer 4 consisting of a first resin layer 7 including a thermoplastic resin, and a second resin layer 8 provided on at least one surface of the first resin layer 7 and including a thermosetting resin; a first substrate or electric element 2 provided on one main surface of the multilayer resin layer 4; and a second substrate or electric element 3 having a thermal expansion coefficient different from that of the first substrate or electric element 2, and provided on the other main surface of the multilayer resin layer 4. COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a manufacturing method of a conductive paste which is suitable for the so-called "concentration baking control process", controls concentration of a green sheet along the thickness thereof, and is less likely to generate projection of a via conductor, after the baking, and to provide a manufacturing method of the wiring board that uses the relevant conductive paste. SOLUTION: The manufacturing method of wiring circuit board (1) comprises the steps of filling the conductive pastes v1, v2 through the area along the thickness direction of the green sheets s1 to s3 formed of glass-ceramics, forming a green sheet laminate GS, by laminating the green sheets s1 to s3, forming a laminate ZS by laminating the concentration control sheets y1, y2 which is not baked at the baking temperature of the green sheets s1 to s3 to both surfaces of the green sheet laminate GS, and baking the composite laminate ZS, at the baking temperature of the green sheets s1 to s3. COPYRIGHT: (C)2007,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a wiring board which little contract in the direction of plane and to provide its manufacturing method which secures to obtain the wiring board. SOLUTION: The manufacturing method of a wiring board includes a process of alternately laminating a green sheet 2', which is composed of ceramic particles α and glass powder 4 and burned at low-temperature, and a green sheet 3', which contains ceramic particles β for a ceramic layer which is not burned at the temperature of burning the green sheet 2', and a process of burning the stack of these layers S' at the temperature of burning the green sheet 2'. The mean particle diameter of the ceramic particle β is larger than that of the ceramic particle α and specific surface area of β is smaller than that of α. A part of glass component of the green sheet 2' is supplied to the green sheet 3' during the burning process. COPYRIGHT: (C)2004,JPO
Abstract:
PROBLEM TO BE SOLVED: To provide a method for manufacturing a new ceramic substrate excellent in adhesiveness, i.e. bonding strength, with a connection terminal. SOLUTION: A green sheet multi-layer body is formed by laminating a plurality of green sheets in each of which a crystalline filler and glass are included and at least one of which conductor layer is formed, and constraining layers composed of a material having a firing temperature higher than firing temperatures of respective green sheets are pressure-bonded to the upper and lower surfaces of the green sheet multi-layer body and fired to obtain a ceramic fired body. After removing remaining constraining layers, at least one of the upper and lower surfaces of the ceramic fired body is polished so that a ratio Sr/Sv of the occupied area Sr of the filler exposed to at least one of the upper and lower surfaces of the ceramic fired body to the occupied area Sv of the filler in the ceramic fired body becomes 0.95 to 1.05 to obtain a ceramic substrate. COPYRIGHT: (C)2010,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a method for manufacturing a glass ceramic multilayer wiring board calsined at a low temperature using a ceramic green sheet, which is excellent in non-binder performance and the handling at the time of row processing because of the moderate sheet strength and moderate flexibility, and especially excellent in property of forming fine via holes at a narrow pitch with a low fusion point metals such as Ag, Cu or Au as a wiring material. SOLUTION: The ceramic green sheet contains ceramic material powder and a binder which is an acrylic resin having an average molecular weight of ≥2.0×10 5 , an acid value of 2.4-7.2 and 50-90°C glass transition temperature (Tg). The binder is the acrylic resin derived from ethyl methacrylate. Dioctyl phthalate (DOP) or dibutyl phthalate (DBP) is contained as a plasticizer. COPYRIGHT: (C)2007,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a conductive paste which can suppress the occurrence of a gap between a via-conductor and a sintered material and cracks in the sintered material in the periphery of the via-conductor, and to provide a multilayer substrate and its manufacturing method. SOLUTION: The conductive paste (which may contain Ag powder and Pd powder and/or Pt powder, and also may contain an insulating component such as glass) is used to fill via-holes formed in a ceramic green sheet for low-temperature burning (which contains alumina powder, a binder, etc.). The conductive paste satisfies a formula 0°C≤Tc-Tv≤150°C , where Tc is a burning shrinkage starting temperature of the ceramic green sheet for low-temperature burning, and Tv is a burning shrinkage starting temperature of the conductive paste, and also satisfies a formula ¾Sc-Sv¾≤10% where Sc is a burning shrinkage rate of the ceramic green sheet for low-temperature burning and Sv is a burning shrinkage rate of the conductive paste. COPYRIGHT: (C)2005,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a conductive paste for forming a wiring part in which glass content does not come out floating on the surface of a conductive layer part that is formed by using the conductive paste on a glass ceramic substrate, and a wiring board using the same, and its manufacturing method. SOLUTION: The conductive paste is made by mixing 0.5-30 mass % of a first silver material powder having an average particle size of 0.3-2 μm and 70-99.5 mass % of a second silver material powder having an average particle size of 3-5 μm. It further contains 0.2-1 parts by mass of manganese dioxide, 0.2-1 parts by mass of copper oxide, 0.3-1 parts by mass of silicon dioxide, and 3-5.6 parts by mass of molybdenum and tungsten against the total 100 parts by mass of the first silver material powder and second silver material powder. This wiring board comprises a substrate made mainly of borosilicate lead system glass, a conductive layer part formed using the above conductive paste, and a plated layer part formed on the conductive layer part, and the maximum diameter of the recessed part on the conductive layer part is 6 μm.
Abstract:
PROBLEM TO BE SOLVED: To provide a ceramic wiring board in which the surface layer conductor having an excellent adhesive strength, an excellent solder heat-resistance, an excellent burning matching with the board and a reduced conductor loss is formed by simultaneous burning on a board consisted of a glass ceramic being capable of burning at a temperature below 1,000 deg.C. SOLUTION: After forming a surface layer wiring on a ceramic green sheet that is not burned yet using a conductive paste including a conductive component of silver and platinum, and a filler component consisting of molybdenum, tungsten, manganese dioxide, silicon dioxide, and copper oxide, it provides a ceramic wiring board which burns the ceramic green sheet that is not burned yet along with the silver/platinum surface layer wiring at a temperature below 1,000 deg.C.
Abstract:
PROBLEM TO BE SOLVED: To obtain a glass-ceramic composition excellently matchable with an Ag or Au conductor material as well as provided with good ceramic characteristics and to produce a circuit board using the glass-ceramic composition. SOLUTION: The glass-ceramic composition has a glass to ceramic weight ratio of (40-60):(60-40) and the glass has an Li2O-free composition consisting of, by weight, 40-60% SiO2, 5-9% Al2O3, 1-10% B2O3, 3-5% Na2O+K2O, 3-15% CaO+MgO+ZnO and 15-40% PbO and has 650-780 deg.C softening point. The circuit board contains a laminated substrate 41 obtained by laminating insulating substrates 42a-42d and a conductor circuit formed on the surface of each of the insulating substrates, and the insulating substrates comprise the glass-ceramic composition. A wiring layer 54 and a via hole conductor 56 are disposed in the laminated substrate 41.