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公开(公告)号:JP2002004175A
公开(公告)日:2002-01-09
申请号:JP2000184273
申请日:2000-06-20
Applicant: TORAY INDUSTRIES
Inventor: YAMAZAKI KATSUMI , MATSUHISA YOJI , TOKUDA MASASHI
Abstract: PROBLEM TO BE SOLVED: To provide a PAN based precursor for a graphite fiber having an excellent adhesion with a matrix resin and a high compression strength at 0 deg. (flexural strength practically) by suppressing crystallization of the surface, and to provide a method of manufacturing it. SOLUTION: This PAN based precursor for carbon fiber includes sugars as a character. This method of manufacturing the PAN based precursor for carbon fiber imparts sugars to a water swollen fiber and then dries and densifies in manufacturing the precursor for carbon fiber by wet spinning or dry/wet spinning a PAN based copolymer.
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公开(公告)号:JPH11124743A
公开(公告)日:1999-05-11
申请号:JP28722897
申请日:1997-10-20
Applicant: TORAY INDUSTRIES
Inventor: YAMAZAKI KATSUMI , MATSUHISA YOJI , SATO TAKUJI
IPC: B29B11/16 , B29K105/06 , C08J5/04 , D01D5/253 , D01F9/22 , D06M11/00 , D06M11/80 , D06M101/00 , D06M101/40
Abstract: PROBLEM TO BE SOLVED: To obtain carbon fiber that has high mechanical properties, even when it has a high fiber thickness, and can increase flexural strength of the composite material by attaining a specific tensile modulus. SOLUTION: This filament satisfies the formula: YM>480-46.2r, when the cross section of the filament is assumed to be a perfect circle, and diameter of the filament cross section and the tensile modulus are represented by r (in μm) and YM (in GPa), or satisfies the formula: TS>9.18-1.02r, when the tensile strength is represented by TS (in GPa) and satisfies the formula: BS>=2270-1.87YM, when the tensile modulus and the flexural strength at 0 deg. of uni-direction carbon fiber-reinforced composite material are represented by YM (in GPa) and BS (in MPa). In a preferred embodiment, this carbon fiber has the flexual strength at 0 deg. in the uni-direction carbon fiber composite material correspondng to >=75% of the 0 deg. tensile strength, and the radius of the cross section of the filament is 4-10 μm and the cross section has a tri- to penta-lobal form and contains boron in an amount of 50-5,000 ppm.
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公开(公告)号:JPH09249747A
公开(公告)日:1997-09-22
申请号:JP6259196
申请日:1996-03-19
Applicant: TORAY INDUSTRIES
Inventor: KOBAYASHI MAKOTO , YAMAZAKI KATSUMI , MATSUHISA YOJI
IPC: C08L83/04 , C08G77/04 , D01F9/22 , D06M13/02 , D06M13/248 , D06M13/256 , D06M13/51 , D06M13/513 , D06M15/693 , D06M101/00 , D06M101/40
Abstract: PROBLEM TO BE SOLVED: To easily obtain silicone rubber particles having a small size which could not been easily obtained in the prior art and which are usable for producing carbon fibers of a high strength. SOLUTION: Substantially spherical silicone rubber particles having an average diameter of not larger than 1μm are obtained by curing an uncured silicone containing an amino-modified silicone or/and an epoxymodified silicone by irradiation with electron beams. The silicone rubber particles are attached to the surfaces of fibers to obtain a precursor for carbon fibers, and this precursor is burned to obtain carbon fibers having a high strength.
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公开(公告)号:JPH09176923A
公开(公告)日:1997-07-08
申请号:JP27964696
申请日:1996-10-22
Applicant: TORAY INDUSTRIES
Inventor: KOBAYASHI MAKOTO , MATSUHISA YOJI , SHIMIZU KAZUHARU
IPC: D06M15/643 , D01F9/22 , D06M101/00 , D06M101/40
Abstract: PROBLEM TO BE SOLVED: To easily produce a carbon fiber having high tensile strength and useful as a reinforcing fiber for composite material in high productivity by baking a carbon fiber precursor produced by forming an organic polymer coating layer on the surface of a precursor fiber. SOLUTION: The fiber surface of a carbon fiber precursor is coated with an organic polymer such as an acryl-silicone copolymer and the coated precursor fiber is baked to suppress the damage on the fiber surface and the welding of fibers in baking. The coating layer keeps its shape at the flameproofing treatment temperature and preferably has a carbonization residue of
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公开(公告)号:JPH09143824A
公开(公告)日:1997-06-03
申请号:JP30300295
申请日:1995-11-21
Applicant: TORAY INDUSTRIES
Inventor: KOBAYASHI MAKOTO , MATSUHISA YOJI , SHIMIZU KAZUHARU
IPC: D06M15/643 , D01F9/22 , D06M101/00 , D06M101/16 , D06M101/18
Abstract: PROBLEM TO BE SOLVED: To obtain a carbon fiber having a high tensile strength useful for reinforcing fibers for a composite material by reducing a macro defect ratio in a breaking factor analysis at a prescribed value or lower. SOLUTION: This method for producing a carbon fiber is to make =0.1μm defect size in a breaking factor analysis by cross-linking a silicone during the burning in the process of producing the carbon fiber by burning the fiber imparted with the silicone.
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公开(公告)号:JPH054463B2
公开(公告)日:1993-01-20
申请号:JP21967689
申请日:1989-08-25
Applicant: TORAY INDUSTRIES
Inventor: HIRAMATSU TOORU , MATSUHISA YOJI , HIGUCHI TOMIMASA
IPC: C08J5/04 , D01F9/22 , D01F11/16 , D06M10/00 , D06M10/06 , D06M101/00 , D06M101/16 , D06M101/18 , D06M101/28 , D06M101/40
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公开(公告)号:JPH0415288B2
公开(公告)日:1992-03-17
申请号:JP6387485
申请日:1985-03-29
Applicant: TORAY INDUSTRIES
Inventor: HIRAMATSU TOORU , MATSUHISA YOJI , HIGUCHI TOMIMASA
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公开(公告)号:JPH03287860A
公开(公告)日:1991-12-18
申请号:JP9001990
申请日:1990-04-04
Applicant: TORAY INDUSTRIES
Inventor: KOBAYASHI MASANOBU , MATSUHISA YOJI , TAKADA NORIAKI
IPC: D06M10/00 , D01F11/16 , D06M11/34 , D06M101/00 , D06M101/16 , D06M101/18 , D06M101/28 , D06M101/40
Abstract: PURPOSE:To obtain the subject carbon fiber excellent in adhesion to a resin matrix by heating a carbon fiber in an oxygen-containing atmosphere and subsequently electrolyzing the heat treated carbon fiber. CONSTITUTION:A carbon fiber (preferably acrylic-based or pitch-based carbon fiber) is heated preferably at 400-700 deg.C in an oxygen-containing atmosphere (air in general) and subsequently electrolyzed preferably in an alkaline electrolytic solution, thus obtaining the objective fiber.
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公开(公告)号:JPH03241005A
公开(公告)日:1991-10-28
申请号:JP3693890
申请日:1990-02-16
Applicant: TORAY INDUSTRIES
Inventor: MATSUHISA YOJI , YAMAZAKI KATSUMI , HIRAMATSU TORU
Abstract: PURPOSE:To obtain the subject fiber having fine denier, high flexibility and improved bulkiness, water-absorption, etc., and usable as a precursor for carbon fiber by preparing a polymer soluble in a coagulation, washing or drawing solution of a wet or dry-wet spinning process and spinning a sheath-core conjugate fiber with a sheath-core spinneret using the above polymer as the core. CONSTITUTION:The objective fiber having a single fiber denier of
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公开(公告)号:JPH0333220A
公开(公告)日:1991-02-13
申请号:JP16314189
申请日:1989-06-26
Applicant: TORAY INDUSTRIES
Inventor: MATSUHISA YOJI , HIRAMATSU TORU , AKIMOTO TATSUO
Abstract: PURPOSE:To obtain the subject fiber having excellent mechanical properties in a short time by heating a precursor for a flame-resistant fiber in a fluidized bed of thermal medium particles fluidized with an oxidizing gas while keeping the atmosphere in the bed in pressurized state, thereby converting the precursor fiber to flame-resistant and infusibilized state. CONSTITUTION:The objective fiber is produced by heating a precursor for a flame-resistant fiber (e.g. acrylic fiber, rayon, pitch fiber or phenolic resin fiber preferably having a single fiber fineness of 1.0-3.0d, a filament number of 6,000-50,000 and a total denier of 50,000-1,000,000) in a fluidized bed of thermal medium particles fluidized with an oxidizing gas while keeping the atmosphere in the bed in pressurized state, thereby converting the precursor fiber to flame- resistant and infusibilized state.
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