Abstract:
PROBLEM TO BE SOLVED: To provide a method of manufacturing a wiring circuit board capable of forming an insulating film, without exposing it to an etchant. SOLUTION: As shown in Fig.1(a), a multilayer metal plate is prepared, in which a wiring film forming metal layer 102 is formed on a releasable sheet 100, and a bump forming metal layer 104 is formed on the wiring film forming metal layer through an etching stopper layer 103. As shown in Fig.1(d), by etching the bump forming metal layer 104, bumps 107 are formed. As shown in Fig.1(f), resist 109 is applied on the surface of the bump forming layer 104 on which the bumps 107 are formed, and as shown in Fig.1(g), a resist 110 is formed by means of an exposure/development process. As shown in Fig.1(h), by etching the etching stopper layer 103 using the resist 110 as a mask, a wiring film 111 is formed. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To obtain an inter-layer connecting material wherein microscopic formation vias can be formed at all interlayers. SOLUTION: The inter-layer connecting material includes: a metal layer that is patternable for forming a wiring circuit pattern and has a first main surface with a continuous flat shape and a second main surface with the continuous flat shape on the opposite side of the first main surface; and a second layer lying on the first main surface, wherein a removable layer comprising polymer lies on a stripping layer. Further, the patternable inter-layer connecting material includes: the removable layer wherein the second layer is peelable by means of the strippping layer, which temporarity adheres the second layer to the first metal layer and is fit so as to be peeled from the first metal layer; and a plurality of solid metal bump, which lies on the second main surface and is formed of the second metal, respectively. COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To increase height of a bump while not blocking miniaturization of patterns. SOLUTION: A multilayer wiring circuit board: forms a bump for connecting between upper and lower wirings 6 made in one or integrally made of copper on a copper layer 5; laminates a metal plate 35 formed with extended bumps so as to electrically connect each extended bump to each bump for connecting between upper and lower wirings 6 associated with the extended bump at a position associating with each bump for connecting between upper and lower wirings 6 on an interlayer insulating film of one substrate in which an interlayer insulating film 7 is formed at a portion where there is not a bump on the copper layer 5 and an upper surface of the bump for connecting between upper and lower wirings; and forms an interlayer insulating film 39 at a portion where an extended bump 38 of a metal plate is not formed. COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a method of forming a bump structure capable of actualizing a bump with a high aspect ratio and achieving little variation of height in a plurality of bumps when formed and a fine pitch between the bumps, and the bump structure. SOLUTION: The method of forming the bump structure includes, to attain the purpose, a step of forming a through-hole 2 in the thickness direction of a bump-forming die body 1 constituted of a plate-like metallic member, a step of forming a bump-forming recess 4 by overlapping a bump-forming die lid 3 constituted of a plate-like metallic member on the bump-forming die body 1 to cover one of openings of the through-hole 2, a step of forming a metallic layer 6 at least inside the recess 4, and a step of forming the bump structure including a protrusion 7 formed of the metallic layer 6 by removing the bump-forming die body 1 and the bump-forming die lid 3 and taking out the metallic layer 6. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide an electronic parts mounter and its manufacturing method, that enhance the properties in high-frequency, quick response or the like and with high reliability, by enhancing the mounting density of electronic parts and reducing the length of wirings. SOLUTION: The mounter is provided with a first wiring portion 5a in which bumps 4 are formed upward in a portion of wiring films 2a, an electronic part 6 whose electrodes are connected to the bumps 4, a second wiring portion 5b in which the bumps 4 are formed downward in a portion of wiring films 2a, an electronic part 6 whose electrodes are connected to the downward-looking bumps 4, an electronic part 6 whose electrodes are connected to the first wiring portion 5a and the wiring films 2a so that the wiring films of the first wiring portion 5a exposes downward, and the wiring films of the second wiring portion exposes upward, and an interlayer insulating resin layer 10 sealing the second wiring portion 5b and the electronic part 6 whose electrodes are connected to the wiring films 2a. COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To obtain a bump structure in which a bump is joined with sufficient strength. SOLUTION: The bump structure having a tin-based metal layer 1 provided under the bump 2 is used. In addition, in a manufacturing method of making the bump structure, the tin-based metal layer 1 is used also as an etch-stop layer when forming the bump. The material of the tin-based metal layer can be selected from a group containing tin, tin-copper, tin-lead, tin-zinc, tin-bismuth, tin-indium, tin-silver-copper, tin-zinc-bismuth and tin-silver-indium-bismuth. A gallium-based metal layer can be used instead of the tin-based metal layer. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a manufacturing method of a member for a wiring circuit to expose the top surface of a metallic bump 8 by polishing its surface for utilizing the metallic bump as an interlayer connecting means, after the metallic bump 8 is formed on the surface of a metal plate 2 and an insulating layer 14 is formed for an interlayer insulation to fill a space between the metallic bumps 8, 8, or to improve reliability in connection between the metallic bump 8 and a metal plate 30 connected thereto, and reliability in the insulating layer for the interlayer insulation, in the manufacturing method for the member of a wiring circuit to coat a metal film on its surface. SOLUTION: An insulating sheet 14 is laminated by heating and compressing on the surface at the forming side of the metallic bump on the metal plate 2, and its surface is polished so as to expose the top surface of the metallic bump 8. A film-peeling sheet 26 is then laminated on the polished surface by heating and compressing, and its surface is polished together with the film-peeling sheet 26 to expose the top surface of the metallic bump 8. Then the film-peeling sheet 26 is exfoliated. COPYRIGHT: (C)2008,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To improve reliability in connection between a top surface of a metal bump of a wiring circuit board using the metal bump as an interlayer connection means and a wiring layer connected thereto, to improve an yield of the wiring circuit board, and further to improve electrical characteristics by enhancing an insulating part between wiring layers or between wiring circuit boards. SOLUTION: In the wiring circuit board, the top surface of a metal bump 28 and a wiring film 10 (16) connected thereto are connected by the direct metal bonding of metals, for example, copper-to-copper bonding. Furthermore, air or a foamed resin 12 containing air is used as an interlayer insulating film. Thus, reliability in the connection between the top surface of the metal bump and the wiring layer is improved, and the yield of the wiring circuit board can be enhanced. When interlayer insulation is implemented by using air or the foamed resin, the dielectric constant of an interlayer insulator is reduced to lower the parasitic capacitance of the wiring circuit board or an electronic circuit using the wiring board, thereby improving circuit characteristics and performance. COPYRIGHT: (C)2010,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a wiring circuit board in which not only the cost for forming the means for connection between upper and lower circuit conductors can be reduced and which is adaptable to production of a wide variety of products with small volume for each, but also the production of a narrow variety of products with large volume for each, by enhancing the productivity of the wiring circuit board that possesses different circuit conductor patterns, depending on the product model. SOLUTION: The wiring circuit board uses a number of metal protrusions 53, 57 which penetrates an interlayer insulating film interposed between metal layers, as the means for connection between upper and lower conductors, wherein the protrusions 53, 57 for connection between upper and lower conductors are positioned at the respective crossing points of a lattice arranged at fixed intervals. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a wiring circuit board in which the cost for forming the means for connection between upper and lower circuit conductors can be reduced and which is adaptable to production of a wide variety of products with small volume for each as well as production of a narrow variety of products with large volume for each by enhancing the productivity of the wiring circuit board that possesses different circuit conductor patterns depending on the product. SOLUTION: The wiring circuit board uses a number of metal protrusions 53(57), which penetrates an interlayer insulating film interposed between metal layers, as the means for connection between upper and lower conductors, wherein the protrusions 53(57) for connection between upper and lower conductors are positioned at cross points of a lattice arranged with fixed intervals. COPYRIGHT: (C)2007,JPO&INPIT