Abstract:
강재를 고온압축 변형하는 열간단조단계; 상기 열간단조단계에 의한 열간단조체를 저온의 펄라이트 변태구간으로 급속냉각하는 급속냉각단계; 상기 급속냉각단계에 의해 과냉된 열간단조체를 저온의 펄라이트 변태구간에서 등온으로 유지시키는 등온변태단계; 및 상기 등온변태단계를 거친 열간단조체를 공랭하는 공랭단계;를 포함하는 초미세립 펄라이트 조직을 갖는 비조질강의 제조방법과 그에 의한 비조질강이 소개된다.
Abstract:
PURPOSE: A slag and dross filter for cast iron added aluminium is provided to improve castability by preventing a ceramic filter from being blocked and to improve quality of the cast iron by filtering minute impurity. CONSTITUTION: A slag and dross filter for cast iron added aluminium comprises a dross filter(10) and a ceramic filter(20). The dross filter is installed to filter oxidation dross in the melted cast iron added the aluminium. The ceramic filter is installed at a lower part of the dross filter and filters the oxidation dross and slag passing through the dross filter.
Abstract:
PURPOSE: A mold for gravity pressure casting is provided to form a separate gas discharging hole at one side of a female mold connected to a turbine cavity, to prevent gas generated by a molten metal and inserted in a lower scroll part from mixing with a molten metal and inserted in a upper scroll part, and to prevent a surface detaching phenomenon. CONSTITUTION: The mold for gravity pressure casting composed of a support mold(15); a gate swirl core(17); a feeder mold; an exhaust runner swirl core(23); a twin scroll part swirl core(25); and a bypass part swirl core(27). The support mold is installed between a female mold and a male mold. The gate swirl core forms a runner interlinking a cavity of an exhaust manifold and a cavity of turbine housing. The gate swirl core forms a plurality of gates. The plurality of gates connects the cavity lower part of the turbine housing. The feeder mold forms a feeder head hole connecting to the cavity of the exhaust manifold. The exhaust runner swirl core forms an exhaust runner part of the exhaust manifold. The twin scroll part swirl core and the bypass part swirl core form a twin scroll part and bypass part respectively.
Abstract:
PURPOSE: Steel for forging and a forged steel product are provided to improve the strength by employing Nb(Niobium) precipitate and workability by forming a uniform bainite structure. CONSTITUTION: Steel for forging comprises C(Carbon) 0.2~0.4 wt.%, Si(Silicon) 0.035 wt.%, Mn(Manganese) 0.5~1.0 wt.%, P(Phosphorus) 0.03 wt.% or less, S(Sulfur) 0.03 wt.% or less, V(Vanadium) 0.01~0.05 wt.%, Nb 0.05~0.50 wt.%, and the rest iron and other inevitable impurities. A forged steel product is produced by forging the steel and then cooling the forged steel in three stages of different cooling rates and has a bainite structure.
Abstract:
A cast iron composition for connecting rod and a connecting rod manufacturing method using the same are provided to make the matrix structure of a material into bainite structure by adding Mo, Ni, and Cu, thereby improving workability. A connecting rod manufacturing method includes a step of cooling after casting cast iron composition. The cooling step includes cooling from 930°C to 300~400°C at the speed of 30~50°C/sec, maintaining at 300~400°C for 10~30 minutes, and cooling to the normal temperature at the speed of 5~15°C/min. The cast iron composition is composed of C 2.8~3.8 weight%, Si 2.2~3.2 weight%, Mn 0.20~0.60 weight%, S 0.010~0.020 weight%, Ni 0.04~0.12 weight%, Mo 0.4~1.2 weight%, P 0.05 weight% or less, the residual Fe, and inevitable impurity.
Abstract:
본 발명은 가공성 및 내구성이 우수한 베이나이트 비조질강 및 이를 이용한 크랭크샤프트 제조 방법에 관한 것으로서, 더욱 상세하게는 높은 피로강도를 확보하고 동시에 가공성을 확보할 수 있으며, 강도 및 수익성 측면에서 유리한 효과를 가져올 수 있는 가공성 및 내구성이 우수한 베이나이트 비조질강 및 이를 이용한 크랭크샤프트 제조 방법에 관한 것이다. 이를 위해 본 발명은 철(Fe)을 주성분으로 하고, 여기에 탄소(C) 0.2~0.3 중량%, 규소(Si) 0.5~1.5 중량%, 망간(Mn) 0.1~2.0 중량%, 크롬(Cr) 0.5~1.5 중량%, 몰리브덴(Mo) 0.05~0.3 중량%, 알루미늄(Al) 0.0005~0.03 중량%, 황(S) 0.05~0.10 중량%, 티탄늄(Ti) 0.02~0.05 중량%, 바나듐(V) 0.15~0.24 중량%, 보론(B) 0.002~0.005 중량%가 함유된 베이나이트 비조질강 및, 이를 이용하여 소재를 1150~1250℃까지 가열하여 열간 단조를 실시하는 단계와; 이후 냉각속도를 2~3℃/sec로 하여 350~450℃까지 냉각하여 베이나이트 조직을 생성시키는 단계와; 350~450℃에서 10~20분 정도 유지한 후 상온(25℃)까지 공냉하는 단계; 로 이루어지는 것을 특징으로 하는 베이나이트 비조질강을 이용한 크랭크샤프트 제조 방법을 제공한다. 베이나이트, 비조질강, 크랭크샤프트, 제조 방법
Abstract:
A fillet rolling-method of a crank shaft for a vehicle is provided to prevent the reduction of strength of an engine derived from Bauschinger effect by heating a working part at a suitable temperature. A crank shaft is rotated. A predetermined load is applied to a pin fillet unit(12) of a crank shaft. The load applied to the pin fillet unit by using a pressing roller(16) is in the range of about 300kgf to 950kgf. The pin fill unit is heated at a predetermined temperature by using a high-frequency induction coil(15). The temperature used to heat the pin fill unit is in the range of 168 degrees centigrade to 309 degrees centigrade. The above selected area strengthening scheme strengthens a portion of the pin fillet unit in driving.
Abstract:
PURPOSE: A method of manufacturing cylinder head bolts for vehicles is provided for maintaining a binding power of cylinder head and cylinder block necessary for torque clamp by getting low priced chrome alloy steel (SCR 435) heated to have yielding strength and tension strength which high priced chrome molybdenum alloy steel (SCM 435) has. CONSTITUTION: The method of manufacturing cylinder head bolts for vehicles comprises a preparatory step (S10) for preparing chrome alloy steel, a basic material, as required for bolts standard; a wire drawing step (S20) for dealing with chrome alloy steel prepared in the preparatory step (S10); a forging step (S30) for processing chrome alloy steel roughly by using a press device again; a cutting step (S40) for processing chrome alloy steel as required by the standard; a rolling step (S50) for improving yielding strength and tension strength of the bolts processed through the cutting step (S40); a tampering step (S50') for improving yielding strength and tension strength of the bolts by getting them heated for about 2 hours at 250°C; a surface processing step (S60) for improving abrasion resistance on the surface of the bolts as well as improving yielding strength and tension strength of the bolts; and a checking step (S70) for checking the final bolts with naked eyes and mechanically.
Abstract:
중량%로, C 0.2~0.4%, Si 0.035%, Mn 0.5~1.0%, P 0.03% 이하, S 0.03%이하, V 0.01~0.05%, Nb 0.05~0.50%, 나머지 철 및 기타 불가피한 불순물을 포함하는 조성을 갖는 단조용 강과, 이러한 단조용 강에 대한 열간 단조 후의 냉각 제어를 통해 얻어진 베이나이트 단일상을 갖는 단조품이 소개된다. 본 발명에 따르면, 피로강도 및 가공성이 우수하며 원가 절감이 가능한 저가형 단조용 강 및 단조품을 얻을 수 있다. 단조용 강, 비조질강
Abstract:
PURPOSE: A multi-stage control cooling process for manufacture of V-MA pearlite-ferrite hot-forged steel is provided to increase the ferrite fraction by super-cooling a hot-formed structure to low temperatures and maintaining a constant temperature at the transformation temperature of ferrite. CONSTITUTION: A multi-stage control cooling process for manufacture of V-MA pearlite-ferrite hot-forged steel comprises the steps of: rapidly cooling a hot-forged body to a low transformation temperature range of austenite-ferrite, maintaining a constant temperature in the transformation temperature range of austenite-ferrite, and air-cooling the hot-forged body.