Abstract:
A method for manufacturing a power semiconductor device having an active region and a termination region surrounding the active region is provided. For the creation of a junction termination in the termination region the following steps are performed: (a) providing a substrate (1) of a first conductivity type having a first side (10) and a second side (15), (b) applying a masking layer (2, 20) on the first and on the second side (10, 15), (c) then creating a first recess (3) on the first side, and (d) creating a second recess (4) on the second side (15), the minimum substrate thickness (12) between the first recess (3) and the second recess (4) being thick enough to provide mechanical stability for the following manufacturing steps, (e) after step (d) applying a first dopant (50, 550) of a second conductivity type on the first side and on the second side (10, 15), wherein the first dopant is absorbed in the masking layer (2, 20), (f) creating a first layer (5) by driving-in the first dopant in the first recess (3) and a second layer (55) by driving-in the first dopant in the second recess (4), wherein the first layer (5) and the second layer (55) form a continuous layer between the first recess (3) and the second recess (4) and wherein in step (d) the minimum substrate thickness (12) is so small that in step (f) the first layer (5) and the second layer (55) can form the continuous layer.
Abstract:
A reverse-conducting power semiconductor is provided. It comprises a plurality of diode cells (312) and a plurality of gate commutated thyristor (GCT) cells (32). Each GCT cell (32) comprises first cathode layer (34), wherein the first cathode layer (34) of each GCT cell (32) includes at least three cathode layer regions (34a, 34b), which are separated from each other by a base layer (35), wherein in orthogonal projection onto a plane parallel to the first main side (41) each one of the cathode layer regions (34a, 34b) is strip-shaped with a length in a direction along a longitudinal axis thereof and a width (w, w') in a direction vertical to the longitudinal axis, wherein the diode cells (312) alternate with the GCT cells (32) in a lateral direction in at least a mixed part, wherein in each GCT cell (32), the width (w') of each one of the two outer cathode layer regions (34b) next to a diode cell (312) neighbouring to that GCT cell (32) is less than the width (w) of any intermediate cathode layer region (34a) between the two outer cathode layer regions (34b) in that GCT cell (32).
Abstract:
A method of producing a junction termination (16) for a power semiconductor device, said junction termination (16) being formed as a recess (20) at an edge of a first side of a semiconductor wafer (19) having a first region (12) of a first conductivity type (p) at said first side, said method comprising creating a second region (21) of a second, different conductivity type (n) at said edge of the first side, and removing said second region (21) using an etching fluid, e.g. a KOH solution, which provides a higher etching rate in the second region (21) than in the first region (12), so that the recess (20) is formed. The second region (21) may have a laterally varying doping (VLD) profile to obtain a recess (20) with correspondingly varying depth, e.g. a negative bevel junction termination. With a constant doping profile of the second region (21) a mesa junction termination is achieved.
Abstract:
A method for producing a semiconductor device such as a RC-IGBT or a BIGT having a patterned surface (3) comprising both, partial regions (15) doped with dopants of a first conductivity type and regions (13) doped with dopants of a ssecond conductivity type on a same side of a semiconductor substrate (7) is proposed. The method comprises (a) implanting dopants of the first conductivity type and implanting dopants of the second conductivity type into the surface (3) to be patterned; (b) locally activating dopants of the first conductivity type by locally heating the partial regions (15) of the surface to be patterned to a first temperature of e.g. between 900 and 1000°C using a laser beam similar to those used in laser annealing; and (c) activating the dopants of the second conductivity type by heating the substrate (7) to a second temperature being lower than the first temperature, for example to a temperature below 600°C. E.g. boron may be used as a dopant of the first conductivity type and phosphorous may be used as a dopant of the second conductivity type. As ion-implanted boron and phosphorus need different temperatures for electrical activation, boron may be activated in the regions irradiated with the laser beam only whereas phosphorus may be activated in a low temperature sintering step on the entire surface (3). Accordingly, regions doped with dopants of the first and second conductivity type can be generated within the surface (3) depending on whether the dopant of the first conductivity type is locally activated in an overcompensating doping concentration using the laser beam or not.
Abstract:
A controlled-punch-through semiconductor device (1) with a four-layer structure comprising layers of different conductivity types and having a collector (2) on a collector side (21) and an emitter (3) on an emitter side (31), which lies opposite the collector side (21) is produced. The steps for producing the semiconductor device are performed in the following order: - on a wafer of a first conductivity type steps for producing layers on the emitter side (31) are performed, - then the wafer is thinned on its second side, - then particles of the first conductivity type are applied to the wafer on the collector side (21) by implantation or deposition of the particles of the first conductivity type for forming a first buffer layer (5), the first buffer layer (5) having a first peak doping concentration (52) in a first depth (51), which is higher than the doping of the wafer, - then particles of a second conductivity type are applied to the wafer on its second side by implantation or deposition for forming a collector layer (6), and - then a collector metallization (7) is formed on the second side. At any stage particles of the first conductivity type are applied to the wafer on its second side by implantation of the particles for forming a second buffer layer (8). The second buffer layer (8) has in a second depth (81) a second peak doping concentration (82), which is lower than the first peak doping concentration (52) of the first buffer layer (5), but higher than the doping of the wafer. There is a third buffer layer (9) arranged between the first depth (51) and the second depth (81) with a minimum doping concentration (92), which is lower than the second peak doping concentration (82) of the second buffer layer (8). At any stage after applying the particles, a thermal treatment for forming the first buffer layer (5), the second buffer layer (8) and/or the collector layer (6) is performed.
Abstract:
A reverse-conducting power semiconductor device (1) with a wafer (10) having a first main side (11) and a second main side (15), which is arranged parallel to the first main side (11), is provided. The device comprises a plurality of diode cells (96) and a plurality of GCT cells (91), wherein each GCT cell comprises layers in the following order between the first and second main side (11, 15): - a thyristor cathode electrode (2), - a thyristor cathode layer (4) of the first conductivity type, - a thyristor base layer (6) of the second conductivity type, - a drift layer (3) of the first conductivity type, - a thyristor buffer layer (8) of the first conductivity type, - a thyristor anode layer (5) of the second conductivity type, and - a thyristor anode electrode (25). Each GCT cell (91) further comprises a gate electrode (7), which is arranged lateral to the thyristor cathode layer (4) and separated from it by the thyristor base layer (6). Each diode cell (96) comprises a diode anode electrode (28) on the first main side (11), which is in contact to a diode anode layer (55) of the second conductivity type, which diode anode layer (55) is separated from the thyristor base layer (6) by the drift layer (3), a diode drift layer 3", a diode cathode layer (45) of the first conductivity type on the second main side (15), which is arranged alternating to the thyristor anode layer (5), and a diode cathode electrode. The device comprises at least one mixed part (99), in which the diode anode layers (55) of the diode cells (96) alternate with the first cathode layers (4) of the GCT cells (91). In each diode cell (96) a diode buffer layer (32) of the first conductivity type is arranged between the diode anode layer (55) and the drift layer (3) such that the diode buffer layer (32) covers lateral sides of the diode anode layer (55) from the first main side (11) at least to a depth of 90 % of the thickness of the diode anode layer (55).
Abstract:
A method for manufacturing a power semiconductor device is provided comprising the following steps: - providing a wafer (1) of a first conductivity type, which wafer has a first main side (11) and a second main side (15) opposite to the first main side (11), - applying on the second main side (15) at least one of a dopant of the first conductivity type for forming a layer (2) of the first conductivity type and a dopant of a second conductivity type for forming a layer (2) of the second conductivity type, - afterwards depositing a metal deposition layer (3) with a metal having a melting point above 1300 °C on the second main side (15), - annealing the metal deposition layer (3) so that simultaneously an intermetal compound layer (35) is formed at the interface between the metal deposition layer (3) and the wafer (1) and the dopant is diffused into the wafer (1), - creating a first metal electrode layer (4) on the second side (15).
Abstract:
A fast recovery diode (1) is provided, which comprises an n doped base layer (2) with a cathode side (21) and an anode side (22) opposite the cathode side (21), a p doped anode layer (5) on the anode side (22). The anode layer (5) having a doping profile comprises at least two sublayers (51, 52, 53), wherein a first sublayer (51) has a first maximum doping concentration (515), which is between 2 * 10 16 cm -3 and 2 * 10 17 cm -3 and which is higher than the maximum doping concentration of any other sublayer (52, 53). A last sublayer (52) has a last sublayer depth (520), which is larger than any other sublayer depth (51, 53), wherein the last sublayer depth (520) is between 90 to 120 µm. The doping profile of the anode layer declines such that a doping concentration in a range of 5 * 10 14 cm -3 and 1 * 10 15 cm -3 is reached between a first depth (54), which is at least 20 µm, and a second depth (55), which is at maximum 50 µm. Such a profile of the doping concentration is achieved by using aluminium diffused layers as the at least two sublayers (51, 52, 53).
Abstract translation:提供一种快速恢复二极管(1),其包括具有阴极侧(21)的n掺杂的基底层(2)和与阴极侧(21)相对的阳极侧(22) 阳极侧(22)。 具有掺杂分布的阳极层(5)包括至少两个子层(51,52,53),其中第一子层(51)具有第一最大掺杂浓度(515),其在2×10 16 cm -3 和2×10 17 cm -3,并且高于任何其它子层(52,53)的最大掺杂浓度。 最后一个子层(52)具有比任何其它子层深度(51,53)大的最后一个子层深度(520),其中最后一个子层深度(520)在90至120μm之间。 阳极层的掺杂分布下降,使得在至少20μm的第一深度(54)和至少20μm之间达到在5×10 14 cm -3和1×10 15 cm -3的范围内的掺杂浓度和 第二深度(55),其最大为50μm。 通过使用铝扩散层作为至少两个子层(51,52,53)来实现掺杂浓度的这种分布。