Abstract:
An improved multilevel interconnect structure is provided. The interconnect structure includes several levels of conductors (12, 14), wherein conductors on one level are staggered with respect to conductors on another level. In densely spaced interconnect areas, interposed conductors are drawn to dissimilar elevational levels to lessen the capacitive coupling between the interconnects. The conductors and vias are made by a damascene process. By staggering every other interconnect line in the densely patterned areas, the interconnects are capable of carrying a larger amount of current with minimal capacitive coupling therebetween.
Abstract:
An isolation technique is provided for improving the overall planarity of isolation regions relative to adjacent active area silicon mesas. The isolation process results in a trench formed in field regions immediately adjacent the active regions. The trench, however, does not extend entirely across the field region. By preventing large area trenches, substantial dielectric fill material and the problems of subsequent planarization of that fill material is avoided. Accordingly, the present isolation technique does not require conventional fill dielectric normally associated with a shallow trench process. While it achieves the advantages of forming silicon mesas, the present process avoids having to rework dielectric surfaces in large area field regions using conventional sacrificial etchback, block masking and chemical-mechanical polishing. The improved isolation technique hereof utilizes trenches of minimal width etched into the silicon substrate at the periphery of field regions, leaving a field mesa. A field dielectric, preferably oxide, is formed upon the field mesa and fills trenches between the field mesa and active mesas, leaving a substantially planar field dielectric commensurate with the upper surface of adjacent active mesas.
Abstract:
An isolation technique is provided for improving the overall planarity of trench isolation regions relative to adjacent silicon mesas. The isolation process results in a spaced plurality of field dielectric having an upper surface substantially coplanar with each other and with adjacent silicon mesa upper surfaces. The isolation process is thereby a planarization process used with the shallow trench technique, wherein etch-enhancing ions are forwarded into the fill dielectric at upper elevational regions of that dielectric. When subjected to a subsequent etchant, the dopants cause the higher elevational regions to be removed at a faster rate than the lower elevational regions. Thus, selective placement of dopants and etch removal pre-conditions the fill dielectric upper surface to a more planar surface globally across the entire wafer. After etch removal predominantly at the higher elevational regions, the remaining fill dielectric upper surface is removed to a level commensurate with the upper surface of silicon mesas thereby producing separate field dielectrics interposed between silicon mesas. The field dielectrics, regardless of their lateral area, each have a substantially planar upper surface at or slightly below the adjoining silicon mesas. By producing planar field dielectric upper surfaces, various problems of non-planarity are removed from the thin films which are thereafter formed on the field dielectrics or between the field dielectrics and silicon mesas.
Abstract:
An improved multilevel interconnect structure is provided. The interconnect structure includes several levels of conductors, wherein conductors (104) on one level are staggered with respect to conductors (106) on another level. In densely spaced interconnect areas, interposed conductors (104) are burried in intermetallic dielectric layer (103) drawn to dissimilar elevational levels to lessen the capacitive coupling between the interconnects.
Abstract:
A photolithography mask derivation process is provided for improving the overall planarity of interlevel dielectric deposited upon conductors formed by the derived photolithography mask. The photolithography mask is derived such that non-operational (dummy) conductors are spaced a minimum distance from each other and from operational conductors to present a regular spaced arrangement of conductors upon which a dielectric layer can be deposited and readily planarized using, for example, chemical-mechanical polishing techniques. The resulting interlevel dielectric upper surface is globally planarized to an even elevational level across the entire semiconductor topography. The operational conductors are dissimilar from non-operational conductors in that the operational conductors are connected within a circuit path of an operational integrated circuit. Non-operational conductors are not connected within the integrated circuit path and generally are floating or are connected to a power supply. The non-operational conductors thereby do not contribute to the integrated circuit functionality other than to provide structural planarity to the overlying interlevel dielectric. The mask derivation process is applicable to either a metal interconnect photolithography mask or a polysilicon interconnect photolithography mask.
Abstract:
A multilevel interconnect structure (10) is provided. The multilevel interconnect structure includes at least three levels of interconnect (conductors) formed according to one exemplary embodiment. Two of the three levels (12) of conductors are staggered from each other (16) in separate vertical and horizontal planes. A third conductor (16) is advantageously spaced a lateral distance between at least a portion of two second conductors (26). The third conductor is also placed in an elevational level below or possibly above the second conductor so as to reduce the capacitive coupling therebetween. By staggering the second and third conductors, high density interconnect can be achieved with minimal propagation delay and cross coupling.
Abstract:
An improved multilevel interconnect structure is provided. The interconnect structure includes several levels of conductors (14, 16), wherein conductors (14) on one level are staggered with respect to conductors (11) on another level. Accordingly, a space (32, 34) between conductors on one level is directly above or directly below a conductor within another level. The staggered interconnect lines are advantageously used in densely spaced regions to reduce the interlevel and intralevel capacitance. Furthermore, an interlevel and an intralevel dielectric structure includes optimally placed low K dielectrics (24) which exist in critical spaced areas to minimize capacitive coupling and propagation delay problems. The low K dielectric, according to one embodiment, includes a capping dielectric which is used to prevent corrosion on adjacent metallic conductors, and serves as an etch stop when conductors are patterned. The capping dielectric further minimizes the overal intrinsic stress of the resulting intralevel and interlevel dielectric structure.
Abstract:
A multilevel interconnect structure is provided. The multilevel interconnect structure includes two, three or more levels of conductors formed according to at least two exemplary embodiments. According to one embodiment, the contact structure which links conductors (12) on one level to an underlying level is formed by a single via etch step followed by a fill step separate from a fill step used in filling the via. In this embodiment, the via (24) is filled with a conductive material (30) which forms a plug separate from the material (14) used in forming the interconnect. In another exemplary embodiment, the step used in filling the via can be the same as that used in forming the interconnect. In either instance, a via is formed through a first dielectric (22) to underlying conductors. A second dielectric (36) is patterned upon the first dielectric and serves to laterally bound the fill material used in producing the overlying interconnect. Regardless of the process sequence chosen, the interlevel dielectric structure (36) is left substantially planar in readiness for subsequent interconnect levels dielectrically deposited thereon.
Abstract:
A low permittivity interlevel structure comprising a dielectric formed on the topography of a semiconductor substrate. The dielectric comprises a lower region proximal to the semiconductor substrate, an intermediate region comprised of an oxide into which fluorine is incorporated in an atomic concentration of approximately four to ten percent, and an upper region. A method of forming the dielectric structure includes forming a first interconnect level on a substrate. A first dielectric layer, preferably a CVD oxide, is formed on the topography defined by the first interconnect and the substrate. A second dielectric layer, having a dielectric constant lower than the first dielectric layer, is then formed on the first dielectric layer. A third dielectric layer is formed on the second dielectric layer. The second dielectric layer is preferably formed in a CVD chamber from a silane or TEOS source and a fluorinating material such as SiF4.
Abstract:
An improved multilevel interconnect structure is provided. The interconnect structure includes several levels of conductors, wherein conductors on one level are staggered with respect to conductors on another level. In densely spaced interconnect areas, interposed conductors are drawn to dissimilar elevational levels to lessen the capacitive coupling between the interconnects. By staggering every other interconnect line in the densely patterned areas, the interconnects are capable of carrying a larger amount of current with minimal capacitive coupling therebetween.