Abstract:
The effect of resist poisoning may be eliminated or at least substantially reduced in the formation of a low-k metallization layer, in that a nitrogen-containing barrier/etch stop layer (250) is provided with a significantly reduced nitrogen concentration at an interface (251) in contact with said low-k dielectric material 206. Consequently, diffusion of nitrogen and nitrogen compounds in vias formed in said low-k dielectric layer (206) is significantly suppressed, so that in a subsequent photolithographic step, interaction of nitrogen and nitrogen compounds with the photoresist is remarkably reduced.
Abstract:
By providing a contact etch stop layer (116), the stress in channel regions of different transistor types (100N), (100P) may be effectively controlled, wherein tensile and compressive stress portions of the contact etch stop layer (116) may be obtained by well-established processes, such as wet chemical etch, plasma etch, ion implantation, plasma treatment and the like. Hence, a significant improvement in transistor (100N), (100P) performance may be obtained while not significantly contributing to process complexity.
Abstract:
A method is presented to increase, by means of dummy via or contact structures, the open areas to 5 % or more of the total wafer area in a semiconductor manufacturing process, e.g., contact/via etch processes for interconnect layers. An open area of 5 % or more allows robust endpoint detection using optical emission from the plasma, or electrical signals from the RF system. An end-pointed via/contact etch process overcomes the problems encountered due to the effects of aspect-ratio dependent etching, etch rate differences between tools, etch rate fluctuations over time, and deviations of mean incoming film thickness. With end-pointed etching, only the sources of non-uniformity over the wafer have to be considered during etch, which reduces the amount of over-etch built into a conventional via/contact etch process. The dummy structures may be redundant (functional) structures or "true" dummy (non-functional) structures. The dummy structures have the same size as functional structures.
Abstract:
A method [600] for forming an integrated circuit includes etching a first opening [228] [338] [402] to a first depth in a dielectric material [322] over a semiconductor device [317] on a first semiconductor substrate [202] and etching a second opening [230] [340] [404] to a second depth in the dielectric material [322] over the first semiconductor substrate [202]. The first and second openings [228] [338] [402] [230] [340] [404] are differently sized to respectively etch to the first and second depths in about the same time due to etch lag. The first and second openings [228] [338] [402] [230] [340] [404] are filled with conductive material.
Abstract:
An SOI substrate includes a diffusion barrier layer (111), the layer thickness and composition of which is selected so as to substantially prevent copper atoms and ions from diffusing through the diffusion barrier layer (111). The diffusion barrier layer (111) is located to substantially reduce the deleterious effect of copper that may be introduced into a semiconductor device from the back side of the substrate (110) during various manufacturing stages of the semiconductor device. In one particular example, a silicon wafer with a silicon nitride layer as a diffusion barrier layer (111) and a silicon wafer with an oxide layer is bonded. After separation, an SOI substrate is obtained that has superior characteristics with respect to resistance against copper back side diffusion.
Abstract:
A method is provided, the method including forming a gate dielectric layer (510) above a substrate layer ((505), forming a gate conductor layer (515) above the gate dielectric layer (510), forming a first hard mask layer (540). The method also includes forming a trimmed photoresist mark (570) above the second hard mask layer (550), and forming a patterned hard mask (650) in the second hard mask layer (550) using the trimmed photoresist mask (570) to remove portions (655) of the second hard mask layer (550), the patterned hard mask (650) having a first dimension (δtrim). The method further includes forming a selectively etched hard mask (740) in the first hard mask layer (540) by removing portions (745) of the first hard mask layer (540) adjacent the patterned hard mask (650), the selectively etched hard mask (740) having a second dimension (Δ) less than the first dimension (δtrim), and forming a structure (800) using the selectively etched hard mask (740) to remove portions of the gate conductor layer (515) above the gate dielectric layer (510).
Abstract:
A method is provided, the method including forming a gate dielectric layer (510) above a substrate layer ((505), forming a gate conductor layer (515) above the gate dielectric layer (510), forming a first hard mask layer (540). The method also includes forming a trimmed photoresist mark (570) above the second hard mask layer (550), and forming a patterned hard mask (650) in the second hard mask layer (550) using the trimmed photoresist mask (570) to remove portions (655) of the second hard mask layer (550), the patterned hard mask (650) having a first dimension (δtrim). The method further includes forming a selectively etched hard mask (740) in the first hard mask layer (540) by removing portions (745) of the first hard mask layer (540) adjacent the patterned hard mask (650), the selectively etched hard mask (740) having a second dimension (Δ) less than the first dimension (δtrim), and forming a structure (800) using the selectively etched hard mask (740) to remove portions of the gate conductor layer (515) above the gate dielectric layer (510).