Abstract:
PROBLEM TO BE SOLVED: To provide a pin plate and a method for making the pin plate by which control and reproduction are possible and costs are not increased. SOLUTION: The pin plate is used to print a high density array printing of materials such as biological inks, and the method is for manufacturing the pin plate. The pin plate can be manufactured by coating a top surface of a silica wafer with a substantially thick layer of photoresist material. Next, a photolithography process is used to remove selected areas of the photoresist material from the silica wafer. Thereafter, a reactive ion etching process is used to form the pins in the silica wafer by etching away a predetermined amount of the top surface from the silica wafer that is not covered by the photoresist material. Afterwards, the remaining photoresist material is removed from the silica wafer which now resembles the pin plate. COPYRIGHT: (C)2003,JPO
Abstract:
A method for fabricating optical devices for transmission and/or manipulation of light includes steps of providing a substrate which defines a reference plane for positioning cladding material and core material, fixing rigid spacers to an upper surface of the substrate, the spacers having upper surfaces which define a second plane spaced above the reference plane, depositing a layer of a formable, curable under-cladding material over the upper surface of the substrate, the upper surface of the rigid spacers providing a guide for precise control of the height of the under-cladding material above the surface of the substrate, curing the under-cladding material under compression to form an under-cladding layer, and depositing a light guide core and over-cladding on the under-cladding. The method is susceptible to mass production and provides more precise control of the position of the light guide core relative to a substrate surface. The resulting optical device includes a substrate, a pattern of rigid spacers fixed to the upper surface of the substrate, a polymeric under-cladding layer positioned on the substrate and in space defined between the rigid spacers, a polymer light guide core positioned on the under-cladding layer, and a polymeric over-cladding layer positioned over the light guide core and at least a portion of the under-cladding.
Abstract:
A method for manufacturing a honeycomb structure comprises providing an aqueous ceramic solution, providing a batch cross-link agent, mixing the agent with the solution, extruding the aqueous ceramic solution containing the cross-link agent into a honeycomb structure, and drying the honeycomb structure via a single drying step thereby forming a hardened, substantially water resistant, honeycomb structure. The method may further comprise addition of a ceramic surfactant to the aqueous ceramic solution, as well as plugging channels within the honeycomb structure with a plugging material comprising an aqueous ceramic solution that includes batch cross-link agents and ceramic surfactants therein. Also disclosed is a green body honeycomb article having a green honeycomb matrix containing a first ceramic batch compound of inorganic constituents, a first batch cross-link agent, and an aqueous vehicle wherein the matrix includes interconnected walls forming open-ended channels and a plugging material located in at least one of the open-ended channels.