Abstract:
The invention involves fabricating a glass tube, e.g., a silica overcladding tube (10), with very little bow, e.g., about 0.3mm per meter or less. In particular, the invention involves securing the tube (10) by a handle (22,40) that both allows the tube to hang plumb during treatment, and also is capable of deforming during such heat treatment to maintain the plumb arrangement. The glass tube is preferably derived from a sol-gel process and is used as an overcladding tube in the manufacture of glass optical fiber preforms by the rod-in-tube process.
Abstract:
An improved technique for assembling and drawing fiber from preforms is provided. In one embodiment, the technique involves providing a core rod assembly comprising a core rod and a bushing attached at an end of the assembly. The core rod assembly is inserted into an unsintered overcladding tube, and secured to the tube such that the core rod assembly is suspended within. The overcladding tube and the core rod assembly are heated to sinter the overcladding tube and thereby form a preform assembly. During the heating step, the bushing comes into contact with the interior of the overcladding tube, and, because the bushing has a larger diameter than the core rod, an annular gap is maintained between the core rod assembly and the interior of the overcladding tube. It is then possible to attach a draw handle to the preform assembly, place the preform assembly into a draw tower, and draw fiber from the preform assembly by an overclad during draw technique.
Abstract:
The invention involves fabricating a ceramic tube, e.g., a silica overcladding tube (10), with very little bow, e.g., about 0.3 mm per meter or less. In particular, the invention involves securing the tube (10) by a handle (22, 40) that both allows the tube to hang plumb during treatment, and also is capable of deforming during such heat treatment to maintain the plumb arrangement.
Abstract:
The doped silica core region of a core rod for an optical fiber preform is protected against unwanted fluorine doping during fluorine doping of the outer silica layer by selectively consolidating the core region prior to fluorine doping. Due to dopants in the core region, the soot in the core region consolidates before the soot in the outer undoped region. This inherent property allows the entire core rod to be heated prior to fluorine doping resulting in selective partial consolidation and preventing fluorine doping of the doped center core region. The process time required may be reduced by using incremental fluorine doping. In the incremental doping process the doping step is separated into a deposit step, where "excess" fluorine is deposited on the silica particles, and a drive-in step where atomic fluorine is distributed into the silica particles. The drive-in step is conveniently combined with the sintering or consolidation step to further enhance the efficiency of the doping process.
Abstract:
A process produces a glass overcladding tube from a silica gel body. The process includes passing the gel body through a hot zone under conditions that cause partial sintering of the gel body and repassing the gel body through the hot zone under conditions that further sinter the gel body into a glass overcladding tube. A preform for an optical fibre, comprising core, cladding layer and overcladding tube is also disclosed; the overcladding tube being the sintered, sol-gel produced, silica tube obtainable by the disclosed and claimed process of sintering the silica gel body.
Abstract:
The invention provides a process capable of heating sol-gel tubes used in the manufacture of glass optical fibre preforms, or other bodies (11,27) in a manner that both limits the amount of undesirable condensation on cooler surfaces and also promotes heating and treatment with gaseous reactants in a uniform manner. In one embodiment, the process involves the steps of providing a furnace comprising a tubular muffle (10,29) having an opening at one end; placing tubes or other bodies (11,27) into the muffle through the opening; placing within the muffle, just inside the muffle opening, a cylindrical heat and gas shield (12,23), e.g., a plug; sealing the muffle opening with a door (13,20); heating the tubes; and treating the tubes by directing the gases (15,26) through a feed hole (14,21,24,25) located in the door or elsewhere in the muffle. The heat-gas shield controls the amount of heat reaching the door, thereby maintaining the integrity of the o-ring (16) door seal. It is also possible in other embodiments (Fig.2) for the shield to control the extent to which both process gases and condensable materials driven from the tubes are able to back diffuse toward the muffle door, thereby reducing or avoiding condensation of the materials on the door as well as undesirable reactions between the process gases and the o-ring seal of the door.