Abstract:
An object of the invention is to provide a method for producing a conductive member having low electrical resistance, and the conductive member is obtained using a low-cost stable conductive material composition that does not contain an adhesive. Disclosed is a method for producing a semiconductor device in which silver oxide (520, 620, 720) provided on a surface of a base (500, 600, 700) and silver or silver oxide (140, 240, 340) provided on a surface of a semiconductor element (100, 200, 300) are bonded, the method including the steps of arranging a semiconductor element (100, 200, 300) on a base (500, 600, 700) such that silver or silver oxide (140, 240, 340) provided on a surface of the semiconductor element (100, 200, 300) is in contact with silver oxide (520, 620, 720) provided on a surface of the base (500, 600, 700), temporarily bonding the semiconductor element (100, 200, 300) and the base (500, 600, 700) by applying a pressure or an ultrasonic vibration to the semiconductor element (100, 200, 300) or the base (500, 600, 700), and permanently bonding the semiconductor element (100, 200, 300) and the base (500, 600, 700) by applying heat having a temperature of 150 to 900°C to the semiconductor element (100, 200, 300) and the base (500, 600, 700). The step of temporarily bonding and the step of permanently bonding may be performed simultaneously. The step of permanently bonding may be performed in air or in an oxygen environment, or in a nitrogen environment. The semiconductor element (100, 200, 300) and the base (500, 600, 700) may be heated in advance at 150 to 900°C before the step of temporarily bonding. A pressure of 5 to 50 MPa may be applied in the step of temporarily bonding. The semiconductor element (100, 200, 300) may be a light emitting semiconductor element.
Abstract:
An object of the invention is to provide a method for producing a conductive member having low electrical resistance, and the conductive member is obtained using a low-cost stable conductive material composition that does not contain an adhesive. Disclosed is a method for producing a semiconductor device in which silver (520, 620, 720) formed by silver sputtering, silver vapour deposition or silver plating and provided on a surface of a base (500, 600, 700) and silver (140, 240, 340) formed by silver sputtering, silver vapour deposition or silver plating and provided on a surface of a semiconductor element (100, 200, 300) are bonded, the method comprising the steps of arranging the semiconductor element (100, 200, 300) on the base (500, 600, 700) such that said silver (140, 240, 340) provided on a surface of the semiconductor element (100, 200, 300) is in contact with said silver (520, 620, 720) provided on a surface of the base (500, 600, 700), temporarily bonding the semiconductor element (100, 200, 300) and the base (500, 600, 700) by applying a pressure or an ultrasonic vibration to the semiconductor element (100, 200, 300) or the base (500, 600, 700), and permanently bonding the semiconductor element (100, 200, 300) and the base (500, 600, 700) by applying heat having a temperature of 150 to 900°C to the semiconductor element (100, 200, 300) and the base (500, 600, 700) in air or in an oxygen environment. The step of temporarily bonding and the step of permanently bonding may be performed simultaneously. The semiconductor element (100, 200, 300) and the base (500, 600, 700) may be heated in advance at 150 to 900°C before the step of temporarily bonding. A pressure of 5 to 50 MPa may be applied before the step of temporarily bonding. The semiconductor element (100, 200, 300) may be a light emitting semiconductor element.
Abstract:
The object of the present invention is to provide a method for producing a conductive material that has a low electric resistance and that is obtained using an inexpensive and stable conductive material composition. A conductive material having a low electric resistance can be obtained by a method including the step of heating a conductive material composition that contains at least one of a full-cured or semi-cured thermosetting resin and a thermoplastic resin, as well as silver particles. Such a conductive material is a conductive material that includes fused silver particles, and thermosetting resin fine particles that have an average particle diameter of 0.1 µm to 10 µm both inclusive and are dispersed in the fused silver particles. Further, in such a conductive material is a conductive material that includes fused silver particles, and a thermoplastic resin welded among the fused silver particles.
Abstract:
An object of the present invention is to provide a method for producing a conductive material that allows a low electric resistance to be generated, and that is obtained by using an inexpensive and stable conductive material composition containing no adhesive. The conductive material can be provided by a producing method that includes the step of sintering a first conductive material composition that contains silver particles having an average particle diameter (median diameter) of 0.1 µm to 15 µm, and a metal oxide, so as to obtain a conductive material. The conductive material can be provided also by a method that includes the step of sintering a second conductive material composition that contains silver particles having an average particle diameter (median diameter) of 0.1 µm to 15 µm in an atmosphere of oxygen or ozone, or ambient atmosphere, at a temperature in a range of 150°C to 320°C, so as to obtain a conductive material.
Abstract:
PROBLEM TO BE SOLVED: To provide an optical semiconductor device of thin type and high efficiency of light extraction. SOLUTION: The method of manufacturing the optical semiconductor device includes the steps of: (a) forming a protective film having a plurality of separate opening parts on a supporting substrate; (b) forming a conductive member having a thickness less than or equal to the thickness of the protective film in the opening part; (c) removing the protective film; (d) working a side surface of the conductive member so as to be curved; (e) forming a base substance including a light-shielding resin between the conductive members; (f) mounting an optical semiconductor element on the conductive member; (g) coating the optical semiconductor element with a sealing member made of a translucent resin; (h) removing the supporting substrate; and (i) dicing the optical semiconductor element to obtain the optical semiconductor device. COPYRIGHT: (C)2011,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a method for manufacturing a conductive material which generates a low electric resistance value and is obtained by using an inexpensive and stable composition for a conductive material excluding an adhesive agent. SOLUTION: In the method for manufacturing achieving the conductive material, it is achieved by calcining the composition for the conductive material containing silver particles having the average particle diameter (median diameter) of 0.1-15 μm, and an inorganic filler having the average particle diameter (median diameter) of 0.1-15 μm and having a linear expansion coefficient smaller than that of silver and an inorganic filler applied with silver coating and having a linear expansion coefficient smaller than that of silver at temperature with a range of 150-320°C under existence of metal oxide and under an oxygen, ozone or air atmosphere, or a non-oxidizing atmosphere. COPYRIGHT: (C)2010,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To form a glass sealing portion which conforms to a complex three-dimensional shape of a substrate to which a light emitting element is mounted easily with excellent mass productivity without causing big damage to a surrounding member. SOLUTION: A light emitting device includes: a light emitting element 12 having a pair of electrodes; a substrate 11 to which the light emitting element is mounted; substrate electrodes which are mounted to the substrate and are connected to the respective electrodes of the light emitting element; and a glass sealing portion 16a sealing the light emitting element. The glass sealing portion is formed by fusion-bonding glass powder provided around the light emitting element on the substrate or sealing materials composed of the glass powder and other materials. The ratio of primary particles contained in the sealing material to all particles of the sealing material is within a range of 20-100%. COPYRIGHT: (C)2011,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To form a glass sealing part corresponding to a complicated three-dimensional shape on a substrate on which a light emitting element is mounted simply and sufficiently in mass productivity with less damage to be exerted to a surrounding member. SOLUTION: In a light emitting device 30 including the light emitting element 12 having a pair of electrodes, the substrate 11 on which the light emitting element is mounted, a substrate electrode provided on the substrate and electrically connected to the electrode of the light emitting element, and the glass sealing part 16a sealing the light emitting element, wherein the glass sealing part is formed by fusing a sealing material including powder glass or a mixture of the powder glass and other materials supplied to the periphery of the light emitting element on the substrate. COPYRIGHT: (C)2011,JPO&INPIT