Abstract:
PROBLEM TO BE SOLVED: To provide a cutting tip, which is a coated cutting tool (coating tip) for turning of steel at high cutting speeds, having excellent deformation resistance, high wear resistance, and toughness. SOLUTION: The coated cutting tool comprises a cemented carbide body coated with α-Al 2 O 3 of (006) orientation. The cemented carbide body contains metal forming 4.5-6.5 wt.% of Co and 3-10 wt.% of cubic carbide. A value S is 0.77-0.92 and coercive force is 10-20 kA/m. Thickness of α-Al 2 O 3 layer is within a range of 7-12 μm, and the layer is composed of columnar crystal grains having a ratio of length/width within a range of 2-12 and formed on an MTCVD Ti(C, N) layer having thickness of 4-12 μm by evaporation. An Alumina layer is oriented (006). In the tool with black and shining appearance, the alumina layer becomes the uppermost layer and Ra is made to be less than 1 μm by wet blasting. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a cutting tool insert including cemented carbide base material and a coated film. SOLUTION: The cemented carbide base material includes 73-93 wt.% WC, 4-12 wt.% binder phase, and cubic carbide phase, and substantially has a surface area free from cubic carbide phase and rich in binder phase. The cubic carbide phase includes elements from 1Vb and Vb groups of the periodic system, and has the tantalum content of the level corresponding to industrial impurities. This insert demonstrates favorable blade strength and thermal shock resistance. COPYRIGHT: (C)2003,JPO
Abstract:
PROBLEM TO BE SOLVED: To disclose a cutting tool insert coated with α-Al 2 O 3 combining cemented carbide accompanied with a binder phase enrichment surface area and a texture-processed α-Al 2 O 3 layer. SOLUTION: The α-Al 2 O 3 layer has a thickness in a range of 2 to 9 μm and is formed of columnar grains having a length/width ratio of 2 to 12. This is characterized by strong (104) growth texture and low strength of (012), (110) and (113) diffraction peaks. The texture-processed α-Al 2 O 3 is preferably coated on an MTCVDTi (C, N) layer having a thickness of 2 to 10 μm. When an alumina layer is the uppermost layer, a shiny black appearance can be given to a tool by wet-blasting the alumina layer to an Ra value of less than 1 μm. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a cutting tool insert consisting of a cemented carbide substrate and a coating. SOLUTION: The cemented carbide substrate comprises WC, cobalt of 4-7 wt.%, cubic carbide of 6-9 wt.% forming metals from groups IVb and Vb, preferably titanium, tantalum and niobium, with a binder phase enriched surface zone with a thickness of >20 μm, preferably between 21 and 50 μm. The coating comprises a first layer of Ti (C, N) adjacent to the cemented carbide substrate having a thickness of from about 3 to about 15 μm, an alumina layer adjacent to the first layer having a thickness of from about 3 to 15 μm and composed of α-Al 2 O 3 , and a further layer of carbide, nitride or carbonitride adjacent to the alumina layer having a thickness of from about 1 to 10 μm. The total thickness of the coating is less than 30 μm, preferably less than 20 μm. The insert according to the invention exhibits favorable wear resistance and edge strength when turning steel. COPYRIGHT: (C)2004,JPO
Abstract:
Improved alumina coated grade is provided to improve cutting performance by forming a textured alpha-Al2O3 layer on an insert of a cutting tool. A cutting tool insert includes a super light alloy body and a coating layer. The super light alloy includes WC, 5~9w% of Co, 5~11, preferably 6.5~9.5w% of cubical carbide of IVb, Vb, and VIb group metal (preferably Ti, Nb and Ta) at a periodic table, and has S-value of 0.79~0.9 and coercive force of 9~16 preferably 10~15kA/m. At least one surface of the super light alloy body has 5~40 preferably 10~30mum of thickness, and includes a float surface area on a binder adjacent to a coating layer. The surface area does not have the cubical carbide originally, and has a alpha-Al2O3 layer comprising columnar particle whose rate of length/width is 2~12, having 2~9mum of thickness.
Abstract translation:提供改进的氧化铝涂层级别以通过在切削工具的刀片上形成织构化的α-Al 2 O 3层来改善切削性能。 切削刀具刀片包括超轻合金体和涂层。 超轻合金包括WC,5〜9w%的Co,5〜11,优选为6.5〜9.5w%的周期表中IVb,Vb和VIb族金属(优选Ti,Nb和Ta)的立方体碳化物,以及 S值为0.79〜0.9,矫顽力为9〜16,优选为10〜15kA / m。 超轻合金体的至少一个表面的厚度为5〜40,优选为10〜30μm,并且在与涂层相邻的粘合剂上具有浮起面积。 表面积最初不具有立方体碳化物,并且具有包括长度/宽度为2〜12的柱状颗粒的α-Al 2 O 3层,其厚度为2〜9μm。
Abstract:
Vložka řezného nástroje sestává ze substrátu ze slinutého karbidu, opatřeného povlakem. Substrát ze slinutého karbidu obsahuje WC, 4 až 7 % hmotn. kobaltu, 6 až 9 % hmotn. kovů tvořících kubické karbidy ze skupin IVb a Vb, s výhodou titanu, tantalu a niobu, přičemž substrát ze slinutého karbidu má povrchovou oblast s obohacením pojivovou fází o tloušťce >20 .mi.m, s výhodou od 21 do 50 .mi.m. Povlak obsahuje první vrstvu přilehlou ke karbidovému substrátu z Ti (C, N), mající tloušťku od 3 do 15 .mi.m, vrstvu oxidu hlinitého přilehlou k uvedené první vrstvě, mající tloušťku od 3 do 15 .mi.m, která sestává z .alfa.-Al.sub.2.n.O.sub.3.n., a další vrstvu přilehlou k vrstvě oxidu hlinitého z karbidu, karbonitridu nebo kaboxynitridu, mající tloušťku od 1 do 10 .mi.m. Celková tloušťka povlaku je menší než 30 .mi.m, s výhodou menší než 20 .mi.m. Vložka podle vynálezu se vyznačuje příznivou odolností proti otěru a pevnosti hrany při soustružení oceli. Dále je navržen způsob výroby vložky řezného nástroje.
Abstract:
Předložený vynález se týká vložky řezného nástroje obsahující slinutý karbid a ochrannou vrstvu. Slinutý karbidový substrát zahrnuje WC = 8,5 až 9,5 % hmotn., Co = 6,5 až 9,5 % hmotn. karbidů kovů Ti, Nb a Ts s vazebnou fází, která je vysoce obohacena kobaltem. Fáze karbidu wolframu má střední řeznou délku 0,9 až 1,3 .mi.m. Ochranná vrstva zahrnuje alespoň jednu 2 až 12 .mi.m tlustou vrstvu .alfa.-Al.sub.2.n.O.sub.3.n., skládající se ze sloupcových zrn s koeficienty textury TC(012) > 2,5 až 3,5 a TC(104), TC(110), TC(113), TC(116) všechny
Abstract:
The present invention relates to a cutting tool insert consisting of a cemented carbide substrate and a coating. The cemented carbide substrate comprises WC, 4-7 wt% cobalt, 6-9 wt% cubic carbide forming metals from the groups IVb and Vb, preferably titanium, tantalum and niobium, with a binder phase enriched surface zone with a thickness of >20 mu m, preferably between 21 and 50 mu m. The coating comprises a first layer adjacent the cemented carbide substrate of Ti(C,N) having a thickness of from about 3 to about 15 mu m, an alumina layer adjacent said first layer having a thickness of from about 3 to about 15 mu m, said alumina layer being composed of alpha -Al2O3, a further layer adjacent the alumina layer of Ti(C,N) or Ti(C,O,N) having a thickness of from about 1 to 10 mu m. The total thickness of the coating being less than 30 mu m, preferably less than 25 mu m. Inserts according to the invention exhibit favourable wear resistance and edge strength when turning steel.