Abstract:
PROBLEM TO BE SOLVED: To provide a formation device of a metal back layer capable of improving production efficiency when a metal back layer of an FED or the like is formed. SOLUTION: This formation device 1 of a metal back layer is provided with: a film drawing roller 2 for drawing a transfer film F from one end side of a rolling body of the transfer film F with at least metal film 26a formed on a base film 26b; a film transport mechanism such as a turn roller 9 for transporting the transfer film F drawn from the rolling body to the downstream side; a transfer roller 12 for heating the transported transfer film F while pressing it against a phosphor screen 22 formed on a face plate 27 to transfer the metal film 26a; and a film taking-up roller 18 for carrying out take-up while separating the base film 26 from the transfer film F having completed the transfer process. COPYRIGHT: (C)2005,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To form a fluorescent surface with a metal back in a superior yield which has an excellent adhesiveness between the fluorescent material layer and the metal back layer, and which is superior in breakdown voltage characteristics without defects in the metal back layer. SOLUTION: The forming method of this fluorescent surface with the metal back is provided with a process to form a fluorescent material layer on the inner face of the face plate, a process to transcribe the resin film by arranging a transcription film in which at least a releasing agent layer, a smooth resin film, and an adhesive layer have been formed on the base film, and by pressing and being adhered while being heated by the transcription roller, a process to form a metal film on the transcribed resin film, and a process to heat-treat the face plate on which the metal film has been formed. COPYRIGHT: (C)2005,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide an etchant filtering device for a shadow mask capable of preventing stripe irregularity failure from occurring in manufacturing the shadow mask, and avoiding or reducing a foreign matter getting mixed into the etchant from causing a hole shape failure for inhibiting the etching. SOLUTION: In this etchant filtering device for the shadow mask, the etchant is fed from an etchant tank 1 to an etching chamber 4 through an etchant supply system, and an etching process for opening a desired micro opening hole in a metal thin plate that has been applied with an etching pre-process for the shadow mask is performed in the etching chamber 4. The inside of etchant tank 1 is provided with a first filtering device 2 for filtering foreign matters contained in the etchant, and the etchant supply system from the etchant tank 1 to the etching chamber 4 has a second filtering device 3 for filtering foreign matters having grain sizes different from that for the first filtering device 2.
Abstract:
PROBLEM TO BE SOLVED: To provide a forming device capable of performing effective and stable formation treatment by showing a concrete construction for automatically carrying out a transfer process and a pressing process in an identical body of equipment. SOLUTION: The forming device comprises a film draw-out system 22 drawing out a transfer film from the end of a roll of the transfer film composed of a base film having a prescribed layer on it; film conveying mechanisms 1, 4, 7 and 23 conveying the drawn-out transfer film toward a downstream side; transfer mechanisms 6, 17 and 18 pressing and heating the transfer film and transferring the prescribed layer; a film winding mechanism 8 winding the transfer film while removing the base film from the transfer film; moving mechanisms 10, 11, 13 and 14 arranged on the body of equipment together with the transfer mechanism, moving a mounting stand; pressing mechanisms 9, 24 formed on the body of equipment, pressing a plate on the mounting stand; and a control part 52 controlling respective movements in order to transfer the prescribed layer on the plate and pressing the plate in accordance with an operation indication received from the outside. The forming device automatically carries out the transfer process and the pressing process concurrently. COPYRIGHT: (C)2006,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a method and an apparatus for manufacturing an image display device which can divide a metal back layer without having a thermal impact on the metal back layer, prevents discharge from destroying and degrading electron emission elements and fluorescent surfaces, and enables a display with high luminance and high quality. SOLUTION: A shading layer is patterned on a front substrate placed to face a back substrate on which a number of the electron emission elements are arranged, a phosphor layer is patterned on the shading-layer-free surface of the front substrate, the metal back layer is formed on the phosphor layer, the front substrate is relatively positioned with respect to a mechanical dividing means 40, and the metal back layer is divided by moving the mechanical dividing means along a dividing intention line extending to the long side direction or the short side direction of the front substrate. COPYRIGHT: (C)2006,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a method for manufacturing a shadow mask which is capable of reducing nonuniformity and defect of the shadow mask in the manufacture. SOLUTION: This method of manufacturing the shadow mask is as follows. A photoresist film is formed on a long metal thin film P. After development by exposing the resist film via a mask pattern, then the metal thin plate P is cleaned by aqueous solution S of which the major components are nonionic surfactant and a polyphosphoric acid chelating agent. After taking processes of drying and burning the cleaned metal thin plate P, a through hole is formed by etching. Generation of water spots after drying, accompanying remained water drops to the resist film with a mask pattern formed on it, can be prevented. The nonuniformity and defect generated at manufacture of the shadow mask can be reduced.
Abstract:
PROBLEM TO BE SOLVED: To provide a flat image display device hardly generating expression of double images due to daylight reflection, of light weight, and capable of obtaining a high-quality image at low cost, in addition to a high damage prevention effect of a front substrate by external shock. SOLUTION: The flat image display device is provided with a front substrate having a phosphor screen on an inner face of a transparent substrate, and a rear-face substrate equipped with a plurality of electron emission elements and set in opposition to the front substrate. An outside face of the front substrate is provided with a shock absorption layer mainly composed of polymers with a hardness of 20 to 60 by JIS A6253, and a light reflection preventing layer formed on top of it. As polymers constituting the shock absorption layer, transparent silicone polymer with a total light transmittance of 90% or more is cited. The shock absorption layer may contain 0.0005 to 0.005 wt.% of dyes. Further, use of urethane system polymers with good resilience is preferred as a base material for the light reflection preventing layer. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a metal-backed fluorescent screen with improved voltage-resistant characteristics that prevents the breakdown and the degradation of an electron emitting element and a fluorescent screen by an abnormal electrical discharge. SOLUTION: The metal-backed fluorescent screen comprises an optical absorption layer and a phosphor layer that are formed on the inner surface of a faceplate respectively with predetermined patterns, and also has a structure that a metal back layer is formed thereon in which a region formed on the absorption layer of the metal back layer is formed by a discontinuous metal-film. COPYRIGHT: (C)2006,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a method of forming a metal back layer having an excellent adhesiveness with a phosphor layer and an excellent cutting property of an edge part of a metal film, excellent in pressure withstanding characteristics, without generating displacement of a masking tape or entraining of air. SOLUTION: The forming method of the metal back layer comprises a process of forming a phosphor layer on an inner face of a face plate, a process of bonding a masking tape at a non-display area of the inner face of the face plate, a process of transcribing a transcription film, and a process of peeling off the masking tape. A base material of the masking tape has a thickness of 5 to 10 μm. As the base material of the masking tape, a polyester resin tape can be used. As an adhesive, a layer with an ethylene-vinyl acetate copolymer as a main component can be used. COPYRIGHT: (C)2004,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a manufacturing method of a shadow mask which has an etching resistant layer hard to be damaged and is easily peeled without reducing etching resistance. SOLUTION: After the first recessed hole 12 is formed in one face side of a shadow mask material 20 having resists 23a, 23b formed, the resist on this face side is peeled, an etching resistant agent is applied thereon so as to form an etching resistant layer 28, and then the second recessed hole 13 for communicating with the first recessed hole is formed on the other face side so as to form an electron beam through hole 11. Major components of the etching resistant agent are set to acrylic resin, casein, and bichromate, this etching resistant agent is applied on one face on which the first recessed hole is formed, so as to form the etching resistant layer and then ultraviolet ray is irradiated to cure.