Abstract:
PROBLEM TO BE SOLVED: To enable to easily carry out laser butt welding between an end face of a cell terminal and a protruded face of an outer package can and jointing of a connecting bar between cell terminals, as well as improve its joint reliability. SOLUTION: The cell terminal 14 is made by forming at least one terminal in a rectangular parallelepiped block, and jointing it with one face of an outer package can 12 forming a box-like cell. The connecting structure between the cell terminals connects between a plurality of cell terminals 14 with a connecting bar 18 with holes formed larger than tips of the cell terminals 14. Further, in the cell terminal manufacturing method, at least one terminal is formed in a block, and in forming cell terminals in the outer package can by connecting the terminals to the outer package can of the box-like cell, a cap body of the outer package can and the terminals are jointed, then, a lead plate housed in the outer package can and the cap body are jointed. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a manufacturing method for a superconducting coil which receives no thermal damage in a superconductor wire, inhibits a heating deformation due to a welding, and obtains a high accuracy on an assembly while improving a productive efficiency. SOLUTION: In the manufacturing method for the superconducting coil, the superconductor wire on which an insulating material is wound is housed in a groove worked to the surface of a stainless band plate, a stainless cover body worked in a fitting shape with the opening section of the groove is assembled, and a joint section between the stainless band plate and the stainless cover body is sealed by the welding. In the manufacturing method for the superconducting coil, a welded joint section is welded by laser beams and a plurality of heat sources of arcs. COPYRIGHT: (C)2007,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To carry out repair work of a jet pump measuring piping in a nuclear reactor at a low cost, in a short period and at many plants. SOLUTION: The underwater welding repair method for the jet pump measuring piping 3 attached to the jet pump arranged in the reactor water inside the nuclear reactor comprises the following processes. The process to remove a part of the piping including a damaged portion, cutting by electrical discharge machining at the both sides in the axial direction of a fractured portion and damaged portion such as cracking in the jet pump measuring piping 3. The process to have the both cut edge portions of the jet pump measuring piping 3 insert respectively into a welding sleeve 8. The process to laser-weld the welding sleeve 8 circumferentially with the inserted part of the jet pump measuring piping by irradiating laser beam circumferentially, while supplying shield gas sg to the outer periphery of the welding sleeve 8 corresponding to the inserted position and displacing the reactor water. COPYRIGHT: (C)2004,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a method of repairing a structure which is capable of removing the crack arising in the structure or sealing the surface aperture of the crack and is capable of suppressing the reoccurrence of the crack in a repair weld zone by reducing the residual stress of tension in the surface section of the repair weld zone and a repair welding equipment. SOLUTION: The method of repairing the structure 1 which consists of an Fe-base alloy or Ni-base alloy and in which the open defect, such as stress corrosion crack, exists in the sensitized region of a weld heat affected zone has a first process step of forming a recessed part 8 by removing the whole of the open defect 4 or a region inclusive of a portion thereof, then forming a build-up weld layer 5 for packing the recessed part 8 and a second process step of subjecting the surface section (10) formed with the build-up weld layer 5 to a treatment to reduce the residual stress of tension.
Abstract:
PROBLEM TO BE SOLVED: To provide a high-quality superconducting cavity without welding defects, a manufacturing method of the superconducting cavity, and a superconducting accelerator made up of the superconducting cavity. SOLUTION: In welding a cavity 1 by using laser light, the entire cavity 1 is set in a vessel 5, both air in the cavity 1 and air in the container 5 are evacuated with optical heads 6, 7 for condensing the laser light inserted inside the cavity 1, then the atmospheres outside and inside the cavity 1 are changed into high-purity inert gas atmospheres of the same pressure by inletting an inert gas, and the cavity 1 is welded by the laser light under these conditions.
Abstract:
PROBLEM TO BE SOLVED: To perform welding to a welding structure in a transverse posture or entire posture at high efficiency and high quality. SOLUTION: In this automatic welding device, a welding arc is generated between a welding wire 27 in a welding torch 24 and a welding joint 21 so as to form a molten pool on the welding joint 21, and the welding wire 27 is melted by the welding arc so as to transfer the droplets to the molten pool. The device is equipped with a welding bogie 22 for travelling the welding torch 24 in a welding direction of the welded part in the welding joint 21, a torch swinging means for swinging the welding torch 24 in a direction approximately perpendicular to the welding direction of the welded portion, a welding wire supply device 29 for supplying the welding wire 27 to the welding torch 24, and a welding wire supply controlling means for periodically controlling the welding wire supplying device 29 in a manner that the welding wire 27 is set at a preset wire supplying velocity by matching the action period of the welding torch 24.
Abstract:
PROBLEM TO BE SOLVED: To easily and efficiently conduct a sound welding work by fixing a laser beam machine to a wall face, inserting a laser beam from a piping opening part of a wall face side, aligning the beam with a piping center axis line with a positioning mechanism and moving a laser irradiation optical system with a drive device in the rotational and axial directions. SOLUTION: A fixing pin with flange 62 is inserted into an opening 61 for fixing laser beam cutting weld equipment of a wall face 3, the laser beam cutting/welding equipment is fixed to the wall face 3. A laser beam irradiation optical system 1 is moved in the axial direction and inserted into a piping opening part. Due to an effect of a compliance device 50, the laser beam irradiation optical system 1 is freely inclined corresponding to sliding with the piping opening part, axial lines are gradually aligned each other. The laser beam irradiation optical system 1 is inserted into a piping 71, a positioning device is brought into contact with an inner face of the piping 71, axial lines are aligned each other, the deviation is set to
Abstract:
PROBLEM TO BE SOLVED: To reduce a production cost and to improve productivity by using the laser beam irradiated from a machining head and conducting a marking process, a cutting process and a welding process. SOLUTION: For whole production processes consisting of a marking process, a cutting process and a welding process, laser beam machining is done by a common laser beam machine. Laser beam machining is not only in a high precision but has a machining speed greatly higher than conventional gas cutting, plasma cutting, TIG welding and MAG welding. Further, machining can do edge preparation as well to eliminate grinding. Because a heat input quantity is low and the deformation after machining is small, there is no need to straighten deformation. Further, generation of fume is suppressed as well. A working hour is greatly reduced to alleviate a worker load. By this method, one laser beam machine can conduct nearly all processes of an iron tank, etc., so that a production cost is greatly reduced and productivity is improved.
Abstract:
PROBLEM TO BE SOLVED: To provide the structure of a stationary blade for a gas turbine having high cooling performance. SOLUTION: A stationary blade for a gas turbine has one end being opened and the other end having a closed hollow part 11 extending in the direction of the length of a blade, and is provided with a blade body 10 in which a blow- out passage to intercommunicate a surface and the hollow part 11 is formed. Outside and inside support parts 20 and 30 are arranged at the two end parts of the blade body 10. A cylindrical first core 40, having one end in which an introduction port 42 to introduce cooling air is formed and a side having a plurality of cooling ports 43 to blow out cooling air, and formed in a shape corresponding to the shape of a hollow part 11 is arranged in the hollow part 11 of the blade body 10. A cover plate 60 is arranged in a state to cover the outside support part 20 and a hole in a shape corresponding to that of the first core 40 is formed in the cover plate 60. The end of the introduction port 42 of the first core 40 is inserted in the hole of the cover plate 60 and welded to the cover plate 60, and cooling air is fed directly to the first core 40 from the outside.
Abstract:
PURPOSE: To prevent the peeling of a thermal barrier coating layer from an alloy member, at the time of providing the surface of a member made of a heat resistant alloy with a thermal barrier coating layer by ceramics via a bond layer by an alloy having a specified compsn., by forming an oxide barrier layer on the surface of the bond layer. CONSTITUTION: Since a moving blade and a stationary blade in a gas turbine are always exposed to an exceedingly high temp., they are formed of a heat resistant alloy 13 essentially consisting of Ni or Co, and on the surface, a thermal barrier coating layer 16 constituted of a ceramic excellent in heat resistance is formed via a bond layer 14 constituted of an alloy essentially consisting of at least either Ni or Co and moreover contg. Cr, Al, Y, Hf, Ta, Si or the like. In this constitution, the surface of the bond layer 14 is irradiated with a laser beam in an oxygen-contg. atmosphere to oxidize Al in the bond layer 14 and to form a melting layer 15 contg. dense Al2 O3 . By the presence of this melting treating layer 15, the arrival of oxygen in high temp. air to the bond layer 14 is prevented, and the peeling of the thermal barrier coating layer 16 made of ceramics from the member made of the heat resistant alloy is prevented.