METHOD OF MANUFACTURING HOLLOW METAL OBJECTS WITH ELABORATED CAVITIES
    2.
    发明申请
    METHOD OF MANUFACTURING HOLLOW METAL OBJECTS WITH ELABORATED CAVITIES 审中-公开
    制造有色金属中空金属物件的方法

    公开(公告)号:WO9735678A2

    公开(公告)日:1997-10-02

    申请号:PCT/US9703673

    申请日:1997-03-10

    Abstract: A method of manufacturing hollow objects of complex shapes with elaborated internal cavities and channels in order to reduce the weight and/or for highly effective cooling systems, for example gas turbine blades, powerful laser optic systems, combustion chambers, etc. In itself the method includes the preparation of the framework to assure the desired constructional strength with grooves and/or pockets on the surface, which correspond to the internal dimensions of the finished metal product; filling the grooves and pockets with easily removed material; forming a multilayered outer coating shell of the necessary thickness by using a cathode-ray method with preliminary spraying of the framework with a thin layer of easily melted metal or material able to develop eutectic low-temperature with the sprayed material of the outer shell; and with a subsequent thermoplastic treatment to obtain a shell with a given stable and homogeneous structure and a multilayered or gradually varying composition; removal of the easily removed filler material by sublimation at the time of the thermal treatment. Chlorides, fluorides and/or their mixtures can be used as the easily removed material, with active and inactive additives to improve the mechanical and thermal properties of the mixtures, and modifying the structures and the properties of the internal surfaces with the spraying process and the thermoplastic treatment.

    Abstract translation: 制造复杂形状的空心物体的方法,其具有精细的内腔和通道,以便减轻重量和/或用于高效冷却系统,例如燃气轮机叶片,强大的激光光学系统,燃烧室等。本身的方法 包括框架的准备以确保与表面上的凹槽和/或凹穴相对应的成品金属制品的内部尺寸所需的结构强度; 用容易去除的材料填充凹槽和口袋; 通过使用阴极射线法形成具有必要厚度的多层外涂层壳体,​​通过使用容易熔化的金属薄层或能够与外壳的喷涂材料显现低共熔低温的材料预先喷涂骨架; 并随后进行热塑性处理以获得具有给定的稳定和均匀结构和多层或逐渐变化的组成的壳; 在热处理时通过升华除去容易去除的填料。 氯化物,氟化物和/或它们的混合物可用作容易除去的材料,具有活性和非活性添加剂以改善混合物的机械和热性能,并且通过喷涂方法改变内表面的结构和性质, 热塑性处理。

    4.
    发明专利
    未知

    公开(公告)号:DE69723263D1

    公开(公告)日:2003-08-07

    申请号:DE69723263

    申请日:1997-01-16

    Abstract: A method of bonding a titanium article to another metal article using a superplastic interlayer is disclosed. A fine-grain titanium alloy interlayer is provided between faying surfaces of the articles to be bonded. The interlayer has an alpha-beta microstructure and an average grain size of less than about 1-3 microns (.001-.003 mm) in at least one plane. The articles to joined and the interlayer are heated to between 1000 DEG F (538 DEG C) and 1500 DEG F (816 DEG C). A sufficiently large compressive force is then applied to the articles to cause superplastic deformation of the interlayer and bonding of the articles.

    5.
    发明专利
    未知

    公开(公告)号:DE69718818T2

    公开(公告)日:2003-11-20

    申请号:DE69718818

    申请日:1997-03-10

    Abstract: A method of manufacturing hollow objects of complex shapes with elaborated internal cavities and channels in order to reduce the weight and/or for highly effective cooling systems, for example gas turbine blades, powerful laser optic systems, combustion chambers, etc. In itself the method includes the preparation of the framework to assure the desired constructional strength with grooves and/or pockets on the surface, which correspond to the internal dimensions of the finished metal product; filling the grooves and pockets with easily removed material; forming a multilayered outer coating shell of the necessary thickness by using a cathode-ray method with preliminary spraying of the framework with a thin layer of easily melted metal or material able to develop eutectic low-temperature with the sprayed material of the outer shell; and with a subsequent thermoplastic treatment to obtain a shell with a given stable and homogeneous structure and a multilayered or gradually varying composition; removal of the easily removed filler material by sublimation at the time of the thermal treatment. Chlorides, fluorides and/or their mixtures can be used as the easily removed material, with active and inactive additives to improve the mechanical and thermal properties of the mixtures, and modifying the structures and the properties of the internal surfaces with the spraying process and the thermoplastic treatment. 00000

    6.
    发明专利
    未知

    公开(公告)号:DE69732252T2

    公开(公告)日:2005-06-23

    申请号:DE69732252

    申请日:1997-05-05

    Abstract: The invention concerns the vapor condensation of metals and complex alloys with the use of an electron beam (4). The method of the high-rate vaporization of metals and alloys comprises preparing an ingot (2) for the vaporization with the shape and size that corresponds to the internal dimensions of a water-cooled copper melting crucible (1) the vertical advance of the ingot from the lower part of the crucible to its upper part, use of an electron beam as the source of heat to create a melted metal puddle (6) on top of the ingot, and to ensure a high-rate vaporization of metals and complex alloys from the components whose vaporization temperature differs by more than 350 DEG C, the enrichment of the melted metal in the puddle by adding some refractory element with a vaporization temperature that is equal to or higher than that of the alloy component with the highest vaporization temperature. The addition of the refractory metals to the melted part of the ingot allows to increase the melt temperature with a noticeable reduction or elimination of the metal splashing, to increase the vaporization rate by 2 to 5 times and obtain complex alloy coatings with a range of component vaporization temperatures above 500 DEG C.

    7.
    发明专利
    未知

    公开(公告)号:DE69732252D1

    公开(公告)日:2005-02-17

    申请号:DE69732252

    申请日:1997-05-05

    Abstract: The invention concerns the vapor condensation of metals and complex alloys with the use of an electron beam (4). The method of the high-rate vaporization of metals and alloys comprises preparing an ingot (2) for the vaporization with the shape and size that corresponds to the internal dimensions of a water-cooled copper melting crucible (1) the vertical advance of the ingot from the lower part of the crucible to its upper part, use of an electron beam as the source of heat to create a melted metal puddle (6) on top of the ingot, and to ensure a high-rate vaporization of metals and complex alloys from the components whose vaporization temperature differs by more than 350 DEG C, the enrichment of the melted metal in the puddle by adding some refractory element with a vaporization temperature that is equal to or higher than that of the alloy component with the highest vaporization temperature. The addition of the refractory metals to the melted part of the ingot allows to increase the melt temperature with a noticeable reduction or elimination of the metal splashing, to increase the vaporization rate by 2 to 5 times and obtain complex alloy coatings with a range of component vaporization temperatures above 500 DEG C.

    8.
    发明专利
    未知

    公开(公告)号:DE69718818D1

    公开(公告)日:2003-03-06

    申请号:DE69718818

    申请日:1997-03-10

    Abstract: A method of manufacturing hollow objects of complex shapes with elaborated internal cavities and channels in order to reduce the weight and/or for highly effective cooling systems, for example gas turbine blades, powerful laser optic systems, combustion chambers, etc. In itself the method includes the preparation of the framework to assure the desired constructional strength with grooves and/or pockets on the surface, which correspond to the internal dimensions of the finished metal product; filling the grooves and pockets with easily removed material; forming a multilayered outer coating shell of the necessary thickness by using a cathode-ray method with preliminary spraying of the framework with a thin layer of easily melted metal or material able to develop eutectic low-temperature with the sprayed material of the outer shell; and with a subsequent thermoplastic treatment to obtain a shell with a given stable and homogeneous structure and a multilayered or gradually varying composition; removal of the easily removed filler material by sublimation at the time of the thermal treatment. Chlorides, fluorides and/or their mixtures can be used as the easily removed material, with active and inactive additives to improve the mechanical and thermal properties of the mixtures, and modifying the structures and the properties of the internal surfaces with the spraying process and the thermoplastic treatment. 00000

    9.
    发明专利
    未知

    公开(公告)号:DE69723263T2

    公开(公告)日:2004-04-22

    申请号:DE69723263

    申请日:1997-01-16

    Abstract: A method of bonding a titanium article to another metal article using a superplastic interlayer is disclosed. A fine-grain titanium alloy interlayer is provided between faying surfaces of the articles to be bonded. The interlayer has an alpha-beta microstructure and an average grain size of less than about 1-3 microns (.001-.003 mm) in at least one plane. The articles to joined and the interlayer are heated to between 1000 DEG F (538 DEG C) and 1500 DEG F (816 DEG C). A sufficiently large compressive force is then applied to the articles to cause superplastic deformation of the interlayer and bonding of the articles.

    METHOD FOR MAKING HOLLOW METALLIC OBJECTS

    公开(公告)号:RU2210478C2

    公开(公告)日:2003-08-20

    申请号:RU98118462

    申请日:1997-03-10

    Abstract: FIELD: manufacture of metallic objects with inner complex-shape cavities, possibly in different branches of machine engineering for making turbines, optical systems of lasers and so on. SUBSTANCE: method comprises steps of making base with desired constructional strength having in its surface recesses and(or) grooves corresponding to inner size of ready article; filling recesses and grooves with easy-to-remove material; forming laminate outer coating of predetermined thickness by electron beam sputtering; preliminarily applying on base thin layer of easy-to-melt metal or material suitable for creating low temperature eutectics with sputtered material of outer coating; performing thermal softening for forming envelope with preset stable homogenous structure and with multilayer or gradually changing composition; removing easy-to-remove material by sublimation at heat treatment. EFFECT: possibility for applying coatings with necessary thickness, with desired physical and mechanical properties but with different chemical contents. 3 cl, 3 dwg, 4 ex

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