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11.
公开(公告)号:US20190210289A1
公开(公告)日:2019-07-11
申请号:US15865421
申请日:2018-01-09
Applicant: Formlabs, Inc.
Inventor: Benjamin FrantzDale , Justin Keenan
IPC: B29C64/393 , G01B11/00 , B33Y50/02
CPC classification number: B29C64/393 , B29C64/135 , B29C64/153 , B33Y10/00 , B33Y50/02 , G01B11/002
Abstract: Techniques of optically sensing fiducial targets, such as calibration patterns, within an additive fabrication device are provided. In some embodiments, fiducial targets may be disposed on a structure configured to contact source material of the additive fabrication device, the source material being a material from which the device is configured to fabricate solid objects. Indirect sensing means may be employed such that light emitted from a light source of the additive fabrication device scatters from the surface of a fiducial target. At least some of this scattered light can be measured by a sensor and used to determine a position of the fiducial target. In some embodiments, the fiducial target may be configured to move relative to the light source and/or sensor to provide additional information on the target's position via the light scattered from its surface.
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公开(公告)号:US12233600B2
公开(公告)日:2025-02-25
申请号:US18062627
申请日:2022-12-07
Applicant: Formlabs Inc.
Inventor: Dmitri Megretski , Benjamin FrantzDale , Jacob Sanchez , Alec Rudd
IPC: B29C64/30 , B29C64/264 , B33Y40/00 , B29C64/124 , B29C64/188 , B29C64/223 , B29C64/245 , B33Y10/00 , B33Y30/00
Abstract: A method includes curing a photopolymer resin disposed between a first build surface and a flexible film layer to form a print layer of a printed part. Here, the print layer of the printed part defines a second build surface attached to the flexible film layer. The method also includes translating a peeling mechanism between the second build surface and the flexible film layer to detach the flexible film layer from the second build surface.
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公开(公告)号:US11167491B2
公开(公告)日:2021-11-09
申请号:US16427912
申请日:2019-05-31
Applicant: Formlabs, Inc.
Inventor: Benjamin FrantzDale , Konstantinos Oikonomopoulos , Shane Wighton , Dmitri Megretski , Adam Damiano , James Loomis , Christian Reed
IPC: B29C64/255 , B65D65/40 , B29C64/264 , B33Y30/00 , B33Y10/00 , B33Y50/02 , B29C64/124 , B29C64/393 , B29C64/227 , G01L1/12 , G01L5/00 , G04F10/10 , B29C64/245 , B29C64/153 , B29C64/218 , B29C64/307 , B29C64/223 , B29C64/135 , B33Y40/00
Abstract: Multi-film containers for use in additive fabrication devices are provided. According to some aspects, a container may include multiple films that are at least partially detached from one another. In some embodiments, the multiple films may include films formed from different materials. As one example, an upper film may be formed so as to be relatively impermeable to substances within a source material of an additive fabrication device, whereas a lower film may be formed so as to provide desirable mechanical properties. In some cases, the multiple films may be commonly tensioned while being unattached to one another.
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14.
公开(公告)号:US20200338810A1
公开(公告)日:2020-10-29
申请号:US16869932
申请日:2020-05-08
Applicant: Formlabs, Inc.
Inventor: Ian Ferguson , Konstantinos Oikonomopoulos , Steven Thomas , Benjamin FrantzDale , Nicholas M. Sohn , Maxim Lobovsky
IPC: B29C64/124 , B33Y30/00 , B29C64/35 , B29C64/214 , B29C64/20
Abstract: According to some aspects, an additive fabrication device is provided configured to form layers of material on a build platform, each layer of material being formed so as to contact a container in addition to the build platform and/or a previously formed layer of material. The additive fabrication device may comprise a container and a wiper, wherein the wiper comprises a wiper arm and a wiper blade coupled to said wiper arm using a pivoting coupling.
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公开(公告)号:US20200290282A1
公开(公告)日:2020-09-17
申请号:US16817005
申请日:2020-03-12
Applicant: Formlabs, Inc.
Inventor: Andrew M. Goldman , Henry Whitney , Justin Keenan , Benjamin FrantzDale , Michael Fogleman
IPC: B29C64/386 , B33Y50/00 , G05B19/4099
Abstract: According to some aspects, techniques are provided to more accurately produce fine features in additive fabrication. According to some embodiments, the techniques comprise a process that amplifies exposure to edges and thin positive features whilst not substantially affecting negative features. In particular, an area to be cured may be adapted using signal processing techniques to produce an energy density map. The area may subsequently be cured according to the generated energy density map by, for example, adjusting the scan speed, light power and/or number of passes of the light beam according to the map. As a result, the net exposure to edges and thin positive features may be amplified.
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16.
公开(公告)号:US10682811B2
公开(公告)日:2020-06-16
申请号:US16279820
申请日:2019-02-19
Applicant: Formlabs, Inc.
Inventor: Ian Ferguson , Konstantinos Oikonomopoulos , Steven Thomas , Benjamin FrantzDale , Nicholas M. Sohn , Maxim Lobovsky
IPC: B29C64/20 , B29C64/214 , B33Y30/00 , B29C64/35 , B29C64/124 , B33Y40/00 , B29K105/00
Abstract: According to some aspects, an additive fabrication device is provided configured to form layers of material on a build platform, each layer of material being formed so as to contact a container in addition to the build platform and/or a previously formed layer of material. The additive fabrication device may comprise a container and a wiper, wherein the wiper comprises a wiper arm and a wiper blade coupled to said wiper arm using a pivoting coupling.
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17.
公开(公告)号:US20190263059A1
公开(公告)日:2019-08-29
申请号:US16279820
申请日:2019-02-19
Applicant: Formlabs, Inc.
Inventor: Ian Ferguson , Konstantinos Oikonomopoulos , Steven Thomas , Benjamin FrantzDale , Nicholas M. Sohn
IPC: B29C64/20 , B29C64/35 , B29C64/124 , B33Y30/00 , B29C64/214
Abstract: According to some aspects, an additive fabrication device is provided configured to form layers of material on a build platform, each layer of material being formed so as to contact a container in addition to the build platform and/or a previously formed layer of material. The additive fabrication device may comprise a container and a wiper, wherein the wiper comprises a wiper arm and a wiper blade coupled to said wiper arm using a pivoting coupling.
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公开(公告)号:US20180312705A1
公开(公告)日:2018-11-01
申请号:US15962219
申请日:2018-04-25
Applicant: Formlabs, Inc.
Inventor: Dmitri Megretski , Maximilian Zieringer , Benjamin FrantzDale , Maxim Lobovsky
IPC: C09D11/101 , C09D11/037 , B33Y70/00
Abstract: The present application relates generally to photopolymer blends and related methods for use in an additive fabrication (e.g., 3-dimensional printing) device. According to some aspects, compositions are provided for the modification of a base photopolymer resin. The compositions may comprise colorant agent and/or cure-modifying composition. The compositions may be selected to cause, when combined with the base photopolymer resin to form a photo-curable composition, at least one property (e.g., color, depth of the cure) of the photo-curable composition to fall within a pre-determined range. Related kits and methods are also generally described.
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19.
公开(公告)号:US20230161322A1
公开(公告)日:2023-05-25
申请号:US17990223
申请日:2022-11-18
Applicant: Formlabs, Inc.
Inventor: Benjamin FrantzDale , Samuel Wainwright
IPC: G05B19/4099 , G06T17/00
CPC classification number: G05B19/4099 , G06T17/00 , G06T2200/24 , G05B2219/49023
Abstract: Techniques are described for generating a support structure that connects to a part while avoiding connecting to regions that include one or more less desirable features, such as at edges, corners and/or high detail regions. A computing device may be configured to identify regions of the surface of a part that contain less desirable surface features, and exclude and/or disfavor those regions for connection to a support structure when generating the support structure. In some embodiments, regions containing less desirable surface features can be defined by a user, such as via a graphical user interface displaying a three-dimensional (3D) representation of a part to be fabricated.
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20.
公开(公告)号:US20220194003A1
公开(公告)日:2022-06-23
申请号:US17540592
申请日:2021-12-02
Applicant: Formlabs, Inc.
Inventor: Andrew M. Goldman , Benjamin FrantzDale , Scott Norton
IPC: B29C64/277 , B33Y30/00 , B29C64/268 , B29C64/255
Abstract: According to some aspects, techniques that address one or more drawbacks of laser-based optical systems in additive fabrication devices are described. In some aspects, an additive fabrication device may include one or more variable focus lenses that may be operated (e.g., actuated) during fabrication to adjust the focus, and thereby the spot size, of a laser beam. In some aspects, an additive fabrication device may comprise a laser array, such as a plurality of vertical-cavity surface-emitting lasers (VCSELs), that may be operated to direct light into a build region, rather than using a single laser beam, such as a single diode laser. In some aspects, an additive fabrication device may comprise a container that includes a flexible display film, such as a flexible LCD screen, which may be operated to direct light into the container to thereby cure a liquid photopolymer therein.
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