Abstract:
A process for the production of a polymer composition is disclosed. The polymer composition comprises an organopolysiloxane dispersed in a thermoplastic organic polymer liable to thermo-radical degradation or cross-linking when subjected to a high compounding energy at a temperature above its melting point. In a first step (I), a thermoplastic organic polymer and an organopolysiloxane are mixed at a temperature at which both the thermoplastic organic polymer and the organopolysiloxane are in liquid phases to form a masterbatch. In a second step (II), the masterbatch is mixed with further thermoplastic organic polymer to form a polymer composition having a lower concentration of organopolysiloxane than that in the masterbatch. In the first step (I), the thermoplastic organic polymer and the organopolysiloxane are mixed in the presence of an additive capable of inhibiting the thermo-radical degradation or cross-linking of the thermoplastic organic polymer. The organopolysiloxane of the masterbatch remains stable during processing.
Abstract:
Additives such as colourants may be incorporated into polymeric materials such as polyesters, such as in polyester fibre production, by use of a liquid formulation comprising colourant and a vehicle. The vehicle may comprise a functionalised pentaerythritol, trimethylolpropane or trimellitate. The liquid formulation is suitably contacted with the polymeric material in a melt processing apparatus.
Abstract:
A system for applying a melted polymer/hot melt adhesive includes structure for adding one or more components to the polymer/hot melt stream at selected locations of the stream depending on the desired final characteristics of the polymer/hot melt adhesive, the heat histories of the polymer/hot melt adhesive and the modifying component, and the physical or chemical characteristics of the modifying component. The modifying component can be supplied in a fluid carrier.
Abstract:
A resin composition having a high thermal aging property and molding stability in mass production of molded articles while keeping molding fluidity and thermal creep resistance is provided. A resin composition, containing 100 parts by mass in total of a polypropylene resin (a) and a polyphenylene ether resin (b), and 1 to 20 parts by mass of a compatibilizer (c), wherein in the component (a), the proportion of the component having a molecular weight of 30,000 or less is from 3.0 to 5.1% of the entire component (a), and the proportion of the component having a molecular weight of 10,000,000 or more is from 1.0 to 1.6% of the entire component (a).
Abstract:
The present invention relates to a process for the manufacture of structural hybrid thermoplastic composites where organic and inorganic fibers are well dispersed in a thermoplastic matrix. The process comprises defibrillating the organic fibers with or without the presence of surface active agents using a mixer at a high shear and at a temperature lower than the decomposition temperature of organic fibers and melting point of the surface active agents to separate the hydrogen bonded fibers and generate microfibers, followed by blending and dispersion of the organic fibers in the thermoplastic matrix to produce a fiber composite, followed by further blending and dispersion of the fiber composite with inorganic fibers at a low shear to get the moldable hybrid composite, followed by extrusion, injection or compression-injection molding. Low shear mixing maintains the inorganic fiber length. The process produces high performance composite materials having excellent performance properties and are ideally suited for automotive, aerospace, furniture, sports articles, upholstery and other structural and semi-structural applications.
Abstract:
In a method of producing a polymer composite, a polymer is provided in a liquid state such as a molten state. A plant material, such as soymeal, is provided that includes protein and carbohydrate. The plant material has a particle size less than 50 microns. A reactive protein denaturant is also provided. A dispersion of the plant material and the reactive protein denaturant is formed in a matrix of the liquid polymer. The plant material is reacted to bond with the reactive protein denaturant, and the reactive protein denaturant is reacted to bond with the polymer. The polymer is solidified to produce the polymer composite.
Abstract:
The present invention relates to a process for producing a resin composition for an optical semiconductor from a powdery material and a liquid material using a kneader having a first supply port and a secondary supply port disposed at a downstream side of the first supply port, the process including: a step of supplying the powdery material into the kneader from the first supply port and delivering the powdery material to a second supply port side by the kneader at a temperature at which the powdery material is not melted; a step of melting the powdery material by heating and simultaneously supplying the liquid material from the second supply port under a pressure higher than a pressure in the kneader to knead a melted product of the powdery material and the liquid material; and a step of further kneading a kneaded product thereof while cooling.
Abstract:
A method of forming particles that includes performing a strong force attenuation of a mixture to form pre-particles. The mixture including a base compound and a dielectric additive having an elevated dielectric constant dispersed therein. The pre-particles are then dielectrically spun in an electrostatic field to further attenuate the pre-particles and form the particles.
Abstract:
A thermoplastic composition is described that can be directly coated with a metal according to a metallization process with no intervening base coat formation process necessary. The thermoplastic composition includes a polyarylene sulfide and a filler having a selectively controlled average length and aspect ratio. Molded articles formed of the thermoplastic composition can have an ultra-smooth surface so as to directly accept a metallization coating.
Abstract:
An ethylene/α-olefin copolymer comprising units derived from ethylene; and units derived from at least one α-olefin; wherein the ethylene/α-olefin copolymer has a density in the range of from 0.90 to 0.94 g/cc; a melt index (I2) in the range of from 0.05 to 50 dg/min; an Mw/Mn of from 3 to 5; and from 300 to 500 vinyl unsaturations per 1,000,000 carbon atoms in the ethylene/α-olefin copolymer is provided. Also provided is a process for producing an ethylene/α-olefin copolymer comprising: (1) polymerizing ethylene and one or more α-olefins in a polymerization reactor; (2) thereby producing an enhanced melt strength ethylene/α-olefin copolymer having from 300 to 500 vinyl unsaturation units per 1,000,000 carbon atoms, a density in the range of from 0.90 to 0.94 g/cc; a melt index (I2) in the range of from 0.05 to 50 dg/min; and a Mw/Mn of from 3 to 5.