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公开(公告)号:US20170048976A1
公开(公告)日:2017-02-16
申请号:US14822864
申请日:2015-08-10
Applicant: X-Celeprint limited
Inventor: Carl Prevatte , Christopher Bower , Ronald S. Cok , Matthew Meitl
Abstract: A component includes a plurality of electrical connections on a process side opposed to a back side of the component. Each electrical connection includes an electrically conductive multi-layer connection post protruding from the process side. A printed structure includes a destination substrate and one or more components. The destination substrate has two or more electrical contacts and each connection post is in contact with, extends into, or extends through an electrical contact of the destination substrate to electrically connect the electrical contacts to the connection posts. The connection posts or electrical contacts are deformed. Two or more connection posts can be electrically connected to a common electrical contact.
Abstract translation: 组件包括在与组件的背面相对的处理侧上的多个电连接。 每个电连接包括从工艺侧突出的导电多层连接柱。 印刷结构包括目的基板和一个或多个部件。 目的衬底具有两个或更多个电触头,并且每个连接柱与目的衬底的电触点接触,延伸进入或延伸穿过目的衬底的电接触,以将电触点电连接到连接柱。 连接柱或电触点变形。 两个或更多个连接柱可以电连接到公共电触头。
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公开(公告)号:US20160018094A1
公开(公告)日:2016-01-21
申请号:US14743788
申请日:2015-06-18
Applicant: X-Celeprint Limited
Inventor: Christopher Bower , Matthew Meitl , David Gomez , Salvatore Bonafede , David Kneeburg , Alin Fecioru , Carl Prevatte
CPC classification number: H01L33/385 , F21K9/50 , F21V9/08 , F21Y2101/025 , F21Y2105/003 , F21Y2105/10 , F21Y2113/13 , F21Y2115/10 , G02B26/04 , G02F1/167 , G09G3/22 , G09G3/32 , G09G2300/0452 , G09G2300/0842 , G09G2310/0264 , H01L23/4821 , H01L23/5381 , H01L25/0753 , H01L25/167 , H01L27/156 , H01L33/20 , H01L33/36 , H01L33/38 , H01L33/405 , H01L33/48 , H01L33/50 , H01L33/502 , H01L33/508 , H01L33/58 , H01L33/60 , H01L33/62 , H01L2224/18 , H01L2224/73267 , H01L2224/92244 , H05B33/089 , H05K1/0306 , H05K1/09 , H05K1/181 , H05K1/182 , H05K5/0017 , H05K2201/0329 , H05K2201/10106 , H05K2201/10128 , H05K2201/10166
Abstract: The disclosed technology provides micro-assembled micro-LED displays and lighting elements using arrays of micro-LEDs that are too small (e.g., micro-LEDs with a width or diameter of 10 μm to 50 μm), numerous, or fragile to assemble by conventional means. The disclosed technology provides for micro-LED displays and lighting elements assembled using micro-transfer printing technology. The micro-LEDs can be prepared on a native substrate and printed to a display substrate (e.g., plastic, metal, glass, or other materials), thereby obviating the manufacture of the micro-LEDs on the display substrate. In certain embodiments, the display substrate is transparent and/or flexible.
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公开(公告)号:US20150373793A1
公开(公告)日:2015-12-24
申请号:US14743910
申请日:2015-06-18
Applicant: X-Celeprint Limited
Inventor: Christopher Bower , Matthew Meitl , David Gomez , Salvatore Bonafede , David Kneeburg , Alin Fecioru , Carl Prevatte
CPC classification number: H01L33/385 , F21K9/50 , F21V9/08 , F21Y2101/025 , F21Y2105/003 , F21Y2105/10 , F21Y2113/13 , F21Y2115/10 , G02B26/04 , G02F1/167 , G09G3/22 , G09G3/32 , G09G2300/0452 , G09G2300/0842 , G09G2310/0264 , H01L23/4821 , H01L23/5381 , H01L25/0753 , H01L25/167 , H01L27/156 , H01L33/20 , H01L33/36 , H01L33/38 , H01L33/405 , H01L33/48 , H01L33/50 , H01L33/502 , H01L33/508 , H01L33/58 , H01L33/60 , H01L33/62 , H01L2224/18 , H01L2224/73267 , H01L2224/92244 , H05B33/089 , H05K1/0306 , H05K1/09 , H05K1/181 , H05K1/182 , H05K5/0017 , H05K2201/0329 , H05K2201/10106 , H05K2201/10128 , H05K2201/10166
Abstract: The disclosed technology provides micro-assembled micro-LED displays and lighting elements using arrays of micro-LEDs that are too small (e.g., micro-LEDs with a width or diameter of 10 μm to 50 μm), numerous, or fragile to assemble by conventional means. The disclosed technology provides for micro-LED displays and lighting elements assembled using micro-transfer printing technology. The micro-LEDs can be prepared on a native substrate and printed to a display substrate (e.g., plastic, metal, glass, or other materials), thereby obviating the manufacture of the micro-LEDs on the display substrate. In certain embodiments, the display substrate is transparent and/or flexible.
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公开(公告)号:US20190326470A1
公开(公告)日:2019-10-24
申请号:US16502387
申请日:2019-07-03
Applicant: X-Celeprint Limited
Inventor: Christopher Bower , Matthew Meitl , David Gomez , Carl Prevatte , Salvatore Bonafede
IPC: H01L33/00 , H01L33/20 , H01L33/32 , H01L33/62 , H01L33/44 , H01L33/36 , H01L33/38 , H01L29/78 , H01L33/26 , H01L33/40 , H01L21/683
Abstract: The present invention provides structures and methods that enable the construction of micro-LED chiplets formed on a sapphire substrate that can be micro-transfer printed. Such printed structures enable low-cost, high-performance arrays of electrically connected micro-LEDs useful, for example, in display systems. Furthermore, in an embodiment, the electrical contacts for printed LEDs are electrically interconnected in a single set of process steps. In certain embodiments, formation of the printable micro devices begins while the semiconductor structure remains on a substrate. After partially forming the printable micro devices, a handle substrate is attached to the system opposite the substrate such that the system is secured to the handle substrate. The substrate may then be removed and formation of the semiconductor structures is completed. Upon completion, the printable micro devices may be micro transfer printed to a destination substrate.
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公开(公告)号:US20190326149A1
公开(公告)日:2019-10-24
申请号:US16502350
申请日:2019-07-03
Applicant: X-Celeprint Limited
Inventor: Christopher Bower , Matthew Meitl , António José Marques Trindade , Ronald S. Cok , Brook Raymond , Carl Prevatte
IPC: H01L21/683 , B65G47/91 , H01L21/67 , H01L33/62 , H01L33/00
Abstract: In certain embodiments, a method of making a semiconductor structure suitable for transfer printing (e.g., micro-transfer printing) includes providing a support substrate and disposing and processing one or more semiconductor layers on the support substrate to make a completed semiconductor device. A patterned release layer and, optionally, a capping layer are disposed on or over the completed semiconductor device and the patterned release layer or capping layer, if present, are bonded to a handle substrate with a bonding layer. The support substrate is removed to expose the completed semiconductor device and, in some embodiments, a portion of the patterned release layer. In some embodiments, an entry path is formed to expose a portion of the patterned release layer. In some embodiments, the release layer is etched and the completed semiconductor devices transfer printed (e.g., micro-transfer printed) from the handle substrate to a destination substrate.
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公开(公告)号:US10395966B2
公开(公告)日:2019-08-27
申请号:US15944223
申请日:2018-04-03
Applicant: X-Celeprint Limited
Inventor: Christopher Bower , Matthew Meitl , António José Marques Trindade , Ronald S. Cok , Brook Raymond , Carl Prevatte
IPC: H01L21/683 , H01L21/67 , H01L33/00 , H01L33/62 , B65G47/91 , H01L25/075 , H01L33/20 , H01L33/38
Abstract: In certain embodiments, a method of making a semiconductor structure suitable for transfer printing (e.g., micro-transfer printing) includes providing a support substrate and disposing and processing one or more semiconductor layers on the support substrate to make a completed semiconductor device. A patterned release layer and, optionally, a capping layer are disposed on or over the completed semiconductor device and the patterned release layer or capping layer, if present, are bonded to a handle substrate with a bonding layer. The support substrate is removed to expose the completed semiconductor device and, in some embodiments, a portion of the patterned release layer. In some embodiments, an entry path is formed to expose a portion of the patterned release layer. In some embodiments, the release layer is etched and the completed semiconductor devices transfer printed (e.g., micro-transfer printed) from the handle substrate to a destination substrate.
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公开(公告)号:US20190088526A1
公开(公告)日:2019-03-21
申请号:US16192779
申请日:2018-11-15
Applicant: X-Celeprint Limited
Inventor: Christopher Bower , Matthew Meitl , António José Marques Trindade , Ronald S. Cok , Brook Raymond , Carl Prevatte
IPC: H01L21/683 , H01L23/00 , H01L33/00 , H01L33/62
CPC classification number: H01L21/6835 , H01L24/05 , H01L24/06 , H01L24/13 , H01L24/14 , H01L24/16 , H01L24/81 , H01L24/97 , H01L33/0079 , H01L33/0095 , H01L33/38 , H01L33/62 , H01L2221/68318 , H01L2221/68354 , H01L2221/68368 , H01L2221/68381 , H01L2224/0235 , H01L2224/05548 , H01L2224/05559 , H01L2224/0603 , H01L2224/06102 , H01L2224/13008 , H01L2224/13017 , H01L2224/13024 , H01L2224/1403 , H01L2224/16238 , H01L2224/81005 , H01L2224/81191 , H01L2224/81192 , H01L2224/95 , H01L2224/95136 , H01L2224/97 , H01L2933/0066 , H01L2224/81
Abstract: In certain embodiments, a method of making a semiconductor structure suitable for transfer printing (e.g., micro-transfer printing) includes providing a support substrate and disposing and processing one or more semiconductor layers on the support substrate to make a completed semiconductor device. A patterned release layer and, optionally, a capping layer are disposed on or over the completed semiconductor device and the patterned release layer or capping layer, if present, are bonded to a handle substrate with a bonding layer. The support substrate is removed to expose the completed semiconductor device and, in some embodiments, a portion of the patterned release layer. In some embodiments, an entry path is formed to expose a portion of the patterned release layer. In some embodiments, the release layer is etched and the completed semiconductor devices transfer printed (e.g., micro-transfer printed) from the handle substrate to a destination substrate.
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公开(公告)号:US09705042B2
公开(公告)日:2017-07-11
申请号:US15226583
申请日:2016-08-02
Applicant: X-Celeprint Limited
Inventor: Christopher Bower , Matthew Meitl , David Gomez , Salvatore Bonafede , David Kneeburg , Alin Fecioru , Carl Prevatte
IPC: H01L33/38 , G09G3/32 , H01L25/075 , H01L33/62 , H01L33/50 , H01L33/60 , H05B33/08 , G02B26/04 , G02F1/167 , H01L25/16 , H01L33/36 , H01L33/48 , H05K1/03 , H05K1/09 , H05K1/18 , H05K5/00 , G09G3/22 , H01L27/15 , H01L33/20 , H01L33/40 , F21Y105/10 , F21Y115/10 , F21Y113/13
CPC classification number: H01L33/385 , F21K9/50 , F21V9/08 , F21Y2101/025 , F21Y2105/003 , F21Y2105/10 , F21Y2113/13 , F21Y2115/10 , G02B26/04 , G02F1/167 , G09G3/22 , G09G3/32 , G09G2300/0452 , G09G2300/0842 , G09G2310/0264 , H01L23/4821 , H01L23/5381 , H01L25/0753 , H01L25/167 , H01L27/156 , H01L33/20 , H01L33/36 , H01L33/38 , H01L33/405 , H01L33/48 , H01L33/50 , H01L33/502 , H01L33/508 , H01L33/58 , H01L33/60 , H01L33/62 , H01L2224/18 , H01L2224/73267 , H01L2224/92244 , H05B33/089 , H05K1/0306 , H05K1/09 , H05K1/181 , H05K1/182 , H05K5/0017 , H05K2201/0329 , H05K2201/10106 , H05K2201/10128 , H05K2201/10166
Abstract: The disclosed technology provides micro-assembled micro-LED displays and lighting elements using arrays of micro-LEDs that are too small (e.g., micro-LEDs with a width or diameter of 10 μm to 50 μm), numerous, or fragile to assemble by conventional means. The disclosed technology provides for micro-LED displays and lighting elements assembled using micro-transfer printing technology. The micro-LEDs can be prepared on a native substrate and printed to a display substrate (e.g., plastic, metal, glass, or other materials), thereby obviating the manufacture of the micro-LEDs on the display substrate. In certain embodiments, the display substrate is transparent and/or flexible.
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公开(公告)号:US09640715B2
公开(公告)日:2017-05-02
申请号:US14713877
申请日:2015-05-15
Applicant: X-Celeprint Limited
Inventor: Christopher Bower , Matthew Meitl , David Gomez , Carl Prevatte , Salvatore Bonafede
IPC: H01L21/00 , H01L21/30 , H01L21/46 , H01L33/00 , H01L33/20 , H01L33/40 , H01L33/26 , H01L29/78 , H01L21/683 , H01L33/32 , H01L33/62 , H01L33/38
CPC classification number: H01L33/0079 , H01L21/6835 , H01L29/7848 , H01L33/007 , H01L33/0095 , H01L33/20 , H01L33/26 , H01L33/32 , H01L33/36 , H01L33/38 , H01L33/40 , H01L33/44 , H01L33/62 , H01L2221/68318 , H01L2221/68322 , H01L2221/6835 , H01L2221/68381 , H01L2933/0016 , H01L2933/0025 , H01L2933/0033
Abstract: The present invention provides structures and methods that enable the construction of micro-LED chiplets formed on a sapphire substrate that can be micro-transfer printed. Such printed structures enable low-cost, high-performance arrays of electrically connected micro-LEDs useful, for example, in display systems. Furthermore, in an embodiment, the electrical contacts for printed LEDs are electrically interconnected in a single set of process steps. In certain embodiments, formation of the printable micro devices begins while the semiconductor structure remains on a substrate. After partially forming the printable micro devices, a handle substrate is attached to the system opposite the substrate such that the system is secured to the handle substrate. The substrate may then be removed and formation of the semiconductor structures is completed. Upon completion, the printable micro devices may be micro transfer printed to a destination substrate.
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公开(公告)号:US09437782B2
公开(公告)日:2016-09-06
申请号:US14743975
申请日:2015-06-18
Applicant: X-Celeprint Limited
Inventor: Christopher Bower , Matthew Meitl , David Gomez , Salvatore Bonafede , David Kneeburg , Alin Fecioru , Carl Prevatte
IPC: H01L33/38 , G09G3/32 , H01L25/075 , H01L33/50 , H01L33/60 , H05B33/08 , G02B26/04 , G02F1/167 , H01L25/16 , H01L33/36 , H01L33/48 , H05K1/03 , H05K1/09 , H05K1/18 , H05K5/00 , H01L33/62 , F21Y105/00 , F21Y113/00 , H01L33/20 , H01L33/40
CPC classification number: H01L33/385 , F21K9/50 , F21V9/08 , F21Y2101/025 , F21Y2105/003 , F21Y2105/10 , F21Y2113/13 , F21Y2115/10 , G02B26/04 , G02F1/167 , G09G3/22 , G09G3/32 , G09G2300/0452 , G09G2300/0842 , G09G2310/0264 , H01L23/4821 , H01L23/5381 , H01L25/0753 , H01L25/167 , H01L27/156 , H01L33/20 , H01L33/36 , H01L33/38 , H01L33/405 , H01L33/48 , H01L33/50 , H01L33/502 , H01L33/508 , H01L33/58 , H01L33/60 , H01L33/62 , H01L2224/18 , H01L2224/73267 , H01L2224/92244 , H05B33/089 , H05K1/0306 , H05K1/09 , H05K1/181 , H05K1/182 , H05K5/0017 , H05K2201/0329 , H05K2201/10106 , H05K2201/10128 , H05K2201/10166
Abstract: The disclosed technology provides micro-assembled micro-LED displays and lighting elements using arrays of micro-LEDs that are too small (e.g., micro-LEDs with a width or diameter of 10 μm to 50 μm), numerous, or fragile to assemble by conventional means. The disclosed technology provides for micro-LED displays and lighting elements assembled using micro-transfer printing technology. The micro-LEDs can be prepared on a native substrate and printed to a display substrate (e.g., plastic, metal, glass, or other materials), thereby obviating the manufacture of the micro-LEDs on the display substrate. In certain embodiments, the display substrate is transparent and/or flexible.
Abstract translation: 所公开的技术提供微组装的微型LED显示器和照明元件,其使用太小的微型LED阵列(例如,宽度或直径为10μm至50μm的微型LED),许多或易碎的组装通过 常规手段。 所公开的技术提供了使用微转印技术组装的微型LED显示器和照明元件。 微型LED可以在天然衬底上制备并印刷到显示衬底(例如,塑料,金属,玻璃或其他材料)上,从而避免在显示衬底上制造微型LED。 在某些实施例中,显示器基板是透明和/或柔性的。
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