Abstract:
The present invention provides a deep learning regulation and control and assembly method and device for large-scale high-speed rotary equipment based on dynamic vibration response properties. The present invention starts from geometrical deviation of multiple stages of rotor/stator of an aircraft engine, amount of unbalance of rotor/stator, rigidity of rotor/stator and vibration amplitude of rotor/stator, considers the influence of the area of the assembly contact surface between two stages of rotors/stators, and sets the rotation speed of rotor/stator to be the climbing rotation speed to obtain vibration amplitude parameters. According to the calculation method of the coaxiality, amount of unbalance, rigidity and vibration amplitude of multiple stages of rotor/stator, an objective function taking assembly phases as variables is established, a Monte Carlo method is used to solve the objective function, and a probability density function is solved according to a drawn distribution function to obtain the probability relationship between the contact surface runout of the rotor/stator of the aircraft engine and the final coaxiality, amount of unbalance, rigidity and vibration amplitude of multiple stages of rotor/stator, thereby realizing assembly optimization and distribution of tolerances of multiple stages of rotor/stator.
Abstract:
This invention relates to a four-state adjustable air path structure. An air source is connected to an air storage tank and a first two-position three-way solenoid valve via a check valve. The first two-position three-way solenoid valve is connected to a second two-position three-way solenoid valve and a vent hole. The second two-position three-way solenoid is connected to a third two-position three-way solenoid valve and a port of a throttle valve. Another port of the throttle valve is connected to the third two-position three-way solenoid valve. The third two-position three-way solenoid valve is connected to an air tank. The present four-state adjustable air path structure simplifies processing and maintenance of a mechanical structure. Intellectual control of an operating speed can also be achieved. The present invention has advantages such as structural simplicity, low manufacturing costs, safe and reliable operation, long service life, and suitability for long-distance transmission.
Abstract:
A five-degree-of-freedom adjustment and positioning method and apparatus for assembly/measurement of rotor and stator of an aircraft engine; said method comprises adjusting a plane motion and a rotation of a tested piece through composite motion comprising five degrees of freedom: a 360° rotatory motion around a Z axis, a plane motion along an X axis and a plane motion along a Y axis, a rotatory motion around the X axis and a rotatory motion around the Y axis; said apparatus comprises: a clamping mechanism, a turning platform component, a translational platform component and a rotational platform component. The present invention designs a five-degree-of-freedom adjustment and positioning method and apparatus having properties of large load bearing, high precision and high stiffness, thus improving assembly efficiency and measurement accuracy of the aircraft engine.
Abstract:
A high speed high resolution heterodyne interferometric method and system are provided. The invention uses two spatially separated beams with slightly different frequencies and has two measurement signals with opposite Doppler shift. The switching circuit selects one of the two measurement signals for displacement measurement according to the direction and speed of the target movement. In this invention, the measurement is insensitive to the thermal variation; the periodic nonlinearity is essentially eliminated by using two spatially separated beams; the measurable target speed of the interferometer is no longer limited by the beat frequency of the laser source.
Abstract:
A method for measuring a dip angle of oppositely crossly placed paired quartered ring-quartered circle nested polar plates. An annular coplanar capacitance measuring head of a sensor unit consists of four quarter round metal plates and four quarter circular-ring-shaped metal plates, the eight metal plates are coplanar and concentric with one another, and a quarter round metal plate and a quarter circular-ring-shaped metal plate corresponding to the same sector angle form a capacitor. Two annular coplanar capacitance measuring heads are arranged on two round insulating substrates, the two round insulating substrates are used as two bottom surfaces of a cylindrical container, the cylindrical container is transversely arranged, and an insulating liquid equal to ½ volume of the cylindrical container is injected into the cylindrical container in a sealing manner. Potential leads extract potentials of the sixteen metal plates and are connected to an input end of a capacitance measuring unit, and the capacitance measuring unit is connected to a dip measuring unit. When the cylindrical container tilts, the relative positions of the two annular coplanar capacitance measuring heads and the insulating liquid are changed, and a dip angle value can be calculated by measuring the change of a capacitance value. Also disclosed is a device for measuring a dip angle of oppositely crossly placed paired quartered ring-quartered circle nested polar plates.
Abstract:
The disclosure belongs to the technical field of precision test and measurement, and provides a two-dimensional photoelectric autocollimation method and device based on wavefront measurement and correction. According to the disclosure, a link of wavefront measurement and correction of a reference light path is added to a traditional autocollimator measuring method. By using wavefront distortion information of the reference light path in the instrument and driving a deformable mirror to compensate for phase distortion of a beam, the link realizes measurement and control on aberration of the optical system of the autocollimator and improves the imaging quality and spot positioning accuracy of the optical system, thereby improving the angle measurement accuracy of the autocollimator. At the same time, by introducing the link, the autocollimator has the ability to resist interference from the external environment, so that the resolution and stability of angle measurement of the autocollimator are further improved. The method makes the traditional autocollimator have a nano-radian order (5×10−9 rad, that is 0.001″) angle resolution and a sub-microradian order (10−7 rad, that is 0.02″) angle measurement accuracy. The disclosure has the technical advantage of realizing angle measurement with high resolution, high accuracy and high stability under the same conditions, and has the abilities to resist environmental disturbances and compensate for errors caused by the disturbances.
Abstract:
Provided is a large high-speed rotary equipment gap stacking assembly apparatus and assembly method based on digital twin, and relates to the technical field of engine assembly measurement. The disclosure solves the problem of unbalanced rotation of the rotary parts caused by large assembly error during multi-stage rotary parts are stacked in a gap way. The disclosure includes the assembly apparatus entity and the assembly method; the assembly apparatus entity is configured to establish data communication with the upper computer through data acquisition apparatus, and upper computer is configured to establish a virtual assembly model; the virtual assembly model and optimal coaxiality of the multi-stage rotary parts in gap stacking can be obtained according to the assembly method, and the assembly process can be controlled by using the virtual assembly model and the optimal coaxiality. The disclosure is suitable for controlling the assembly process of the rotary parts.
Abstract:
Present disclosure relates to a heterodyne grating interferometric method and system for two-degree-of-freedom with high tolerance. The system comprises a separately modulated heterodyne laser (1), an optical prism (23) and a photoelectric detection and signal processing unit (4). The separately modulated heterodyne laser (1) simultaneously outputs two laser beams at different frequencies, which are incident in parallel to a first beamsplitting surface so as to be split, and then a part thereof is incident to a retro-reflector (233) to produce reference beams (53a, 53b), which are incident to a third beamsplitting surface, and the other part traverses a double-diffraction structure formed by a measured grating (3) and retro-reflectors (234a, 234b) to obtain two measured beams (59a, 59b), which are incident to a second beamsplitting surface and then are divided into two parts. Wherein one part is converged to form a first interference beam (61), and the other part is incident to the third beamsplitting surface and is converged with the corresponding reference beams (53a, 53b) to form second and third interference beams (62, 63). Photoelectric detection and signal processing is performed on the interference signals of the three interference beams (61, 62, 63), so as to calculate horizontal and vertical displacement of the grating (3). The present measurement method and system improve the angular tolerance of tip and tilt of the optical grating (3) while increasing the fold factors.
Abstract:
A method, system, device, and medium for online stress monitoring without baseline data based on single-mode multi-frequency signal fusion are provided. The method includes: establishing a dispersion curve according to geometric dimensions and material parameters of a measured object; then solving an approximate linear relationship between propagation time of S0 modes with different frequencies and stress at a fixed propagation distance by using a relationship between stress and group velocity, the obtained linear relationship being an acousto-elastic equation required for final measurement; then performing Hilbert transformation on an obtained signal, extracting a signal envelope, and determining arrival time of two excitation frequency signals by means of a peak extraction algorithm and a time domain width of an excitation signal; and calculating a propagation time ratio and substituting the propagation time ratio into a pre-calibrated acousto-elastic equation to solve a stress value of an object to be measured. The disclosure is advantageous in that the multi-frequency data is fused by using dispersion characteristics of a single-mode Lamb wave and an acousto-elastic effect, thereby achieving online stress monitoring without baseline data.
Abstract:
The disclosure provides a linearization identification method for a hysteresis model of piezoceramics based on Koopman operators, and belongs to the field of precision positioning. In order to solve the problem of hysteresis of a piezoelectric actuator in practical application, the disclosure further provides the linearization identification method for the hysteresis model of the piezoceramics based on Koopman operators. The method of the disclosure includes: Step I, building a structure of the hysteresis model of the piezoceramics; Step II, determining parameters of the hysteresis model of the piezoceramics; Step III, obtaining a great amount of simulation data by using simulation software; Step IV, performing deep learning training based on Koopman operators; and Step V, determining a linearization model for the hysteresis model of the piezoceramics based on Koopman operators. The disclosure is applicable to piezoelectric actuator control and precision positioning.