Abstract:
Electrostatic spraying apparatus comprising a housing having an opening, liquid atomization means and induction charging electrode means mounted in said housing to deliver an electrically charged spray of liquid particles outwardly through the opening, inlet means to said housing for delivering to the housing a flow of gas for subsequent envelopment of the electrically charged spray of liquid particles upon exit from the housing, and repelling electrode means of a polarity the same as the electrically charged spray and defining an electrical repulsion zone for repelling said spray immediately prior to and after the exiting of said spray from the opening. Relatedly disclosed are an electrostatic induction charging gas shroud adapter and a repelling electrode adapter, each to be employed with appropriate atomization means to deliver an electrically charged spray of liquid particles as described above.
Abstract:
An electrostatic sprayer for spraying water-based paints has two or more electrodes mounted on an insulating holder and disposed in the path of the spray between the object to be coated and the outlet of the sprayer. The electrodes are at varying distances from the sprayer outlet and are connected to different potentials.
Abstract:
A spraying device having a liquid dispersing nozzle mountable in association with a chamber for directing a stream of gas can be used to provide a spray stream enveloped within a shroud of temperature and humidity conditioned air or gas for controlled evaporation of solvent from spray particles or for preventing reaction of particle components with the ambient atmosphere, and/or to prevent particle deposition and build-up on electrodes positioned so as to produce electrostatically charged particles.
Abstract:
A self adjusting power supply for induction charging electrodes used in electrostatic spray coating apparatus is disclosed. A first resistance of high ohmic value is connected in series between a source of high direct current voltage and the induction charging electrode, while a second resistance is connected between the source of voltage and a ground reference point. The first resistance acts as a voltage divider with the spacial impedance which exists between the charging electrodes and ground in the spray nozzle of the spray coating apparatus, and serves to regulate the charging voltage and to compensate for variations in the conductivity of the material being sprayed. If the value of the spacial impedance should decrease for any reason, the increased current flow therethrough produces an increase in the voltage drop across the first resistance, thereby reducing and thus regulating the potential at the charging electrodes and serving to prevent corona and arcing within the spray gun. The ohmic value of the first resistance, which is in the range of 1-50 gigohms, is sufficiently high to prevent any substantial current flow from the charging electrode, thereby reducing the shock hazard of the spray gun, and also to prevent any significant changes in the current flow due to changes in the conductivity of the spray material. The second resistance serves as a bleeder for the charges on the spray gun and the induction charging electrode when the gun is turned off.
Abstract:
A system for electrostatic spraying of liquids, such as agricultural pesticides, paints and other liquids, which relies on a novel spray nozzle that combines pneumatic atomization and electrostatic induction charging to provide a stream of electrostatically charged fine droplets. The nozzle uses a low voltage power supply, e.g. a 12 volt battery, electronically raises the voltage to a level in the range of several hundred to several thousand volts, and applies the high voltage to an annular induction electrode which is embedded in the spray nozzle. The high voltage components are inside the nozzle, which is made of an electrically insulating material, to minimize the danger of shock and the possibility of mechanical damage to the high voltage components. The spray nozzle operates at a relatively low voltage and at a low input power, but provides a droplet stream at a high droplet charging level, for effective and uniform deposition of the sprayed liquid onto the target.
Abstract:
An electrostatic spray charging device wherein means in a passageway or a barrel of such device directs a jet of air between a charged electrode in the passageway and a plurality of liquid termini at an orifice within the passageway in a manner as to direct particles atomized from the plurality of termini generally away from the charged electrode and the side walls of the passageway. The charged electrode and the liquid termini are adapted to be connected to an electrical source thereby creating a potential difference between the charged electrode and the liquid termini. The potential difference therebetween provides a high intensity electric field at the liquid termini whereby particles atomized from the individual liquid termini carry a high charge-to-mass ratio. Preferably, the jet of air passing between the charged electrode and the liquid termini assists in atomizing liquid particles from the liquid termini. The charged liquid particles are attracted to and deposited upon the surface of an object or article at a particle attracting potential.
Abstract:
An electrostatic oiling system for use with single blanks in batch systems having an open spray chamber without the need for a negative vacuum chamber. Further, the provided electrostatic oiling system may utilize induction beams and a charge wall that allows for utilization of a smaller vacuum system. Further, the provided electrostatic oiling system may provide variable blank coverage without the need for metered pumps.
Abstract:
An electrostatic oiling system for use with single blanks in batch systems having an open spray chamber without the need for a negative vacuum chamber. Further, the provided electrostatic oiling system may utilize induction beams and a charge wall that allows for utilization of a smaller vacuum system. Further, the provided electrostatic oiling system may provide variable blank coverage without the need for metered pumps.
Abstract:
An electrostatic fluid delivery system that is configured to deliver fluid, such as a disinfectant fluid, onto a surface by electrically charging the fluid and forming the fluid into a spray that can be directed onto a surface, such as a surface to be cleaned. The system is powered by a DC (direct current) power system. The device can electrically or positively charge a liquid or gas.
Abstract:
A coating apparatus can include a spray applicator configured to discharge a coating material toward a surface of a workpiece, wherein the spray applicator includes an air shaping orifice, and wherein the spray applicator is configured to generate an electric field between the spray applicator and the workpiece, and a positioning system configured to adjust a position of the spray applicator relative to the surface of the workpiece. It can further include a control system configured to regulate operation of the spray applicator and/or the positioning system to: maintain the spray applicator within a coating distance, maintain a flow rate of shaping air through the air shaping orifice, and maintain an electrical potential of the electric field.