公开(公告)号：US20080113105A1

公开(公告)日：2008-05-15

申请号：US11737501

申请日：2007-04-19

Applicant: Carmi Raz

Inventor： Carmi Raz

IPC: B05D1/08

CPC classification number: C23C4/06 ,  B82Y30/00 ,  Y02T50/67

Abstract: The invention provides a coating formed by thermal spraying of a feed-composition, said feed-composition comprising: discreet micron-scale particles and discreet agglomerates of nano-scale particles.

Abstract translation: 本发明提供了通过热喷涂进料组合物形成的涂层，所述进料组合物包括：微小尺度颗粒和纳米尺度颗粒的分散聚集体。

公开(公告)号：US07341763B2

公开(公告)日：2008-03-11

申请号：US11111894

申请日：2005-04-22

Applicant: Noritaka Miyamoto ,  Hajime Kubota ,  Nobuhide Kondo ,  Kouta Kodama ,  Toshinao Suzuki

Inventor： Noritaka Miyamoto ,  Hajime Kubota ,  Nobuhide Kondo ,  Kouta Kodama ,  Toshinao Suzuki

IPC: C23C4/12 ,  B05D1/08 ,  B05B1/24

CPC classification number: C23C4/131

Abstract: A thermal spraying device with a first blowing mechanism for lengthening a droplet formed near the tips of thermal spraying materials by arc, and a second blowing mechanism for a blowing a tip portion of the lengthened droplet to atomize it into droplets and to scatter atomized droplets towards a face to be thermally sprayed. The first blowing mechanism lengthens the droplet so that the second blowing mechanism propels air to the tip portion of the lengthened droplet that is separated from a location where the tips of thermal spraying materials are adjacent and the arc is generated. Arcing between the tips of the thermal spraying materials continues stably, and satisfactory thermal spraying is possible.

Abstract translation: 一种具有第一吹风机构的热喷涂装置，其用于延长由喷镀材料的顶端形成的液滴形成的电弧，以及第二吹送机构，用于吹制加长的液滴的尖端部分，以将其雾化成液滴并将雾化的液滴朝向 要喷涂的面。 第一吹送机构延长液滴，使得第二吹送机构将空气推向与热喷涂材料的尖端相邻并且产生电弧的位置分离的加长液滴的末端部分。 在热喷涂材料的尖端之间的电弧焊持续稳定，并且可以进行令人满意的热喷涂。

公开(公告)号：US20080038478A1

公开(公告)日：2008-02-14

申请号：US11502040

申请日：2006-08-10

Applicant: Dennis J. Klein

Inventor： Dennis J. Klein

IPC: B05D1/08

CPC classification number: C23C4/12 ,  B05D1/08 ,  Y02T50/67

Abstract: A thermal spray coating process for depositing finely divided metallic or nonmetallic materials in a molten or semi-molten condition to form a coating on a substrate wherein the coating material may be powder, ceramic-rod, wire or molten materials. The process involves the use of a gas made from water in an electrolyzer, which includes two principal electrodes and a plurality of supplemental electrodes. The supplemental electrodes are not connected electrically to a power source. The electrolyzer is adapted to separate the water such that its constituents of H and O are not recombined and instead produced jointly to make the single combustible gas composed of combinations of clusters of hydrogen and oxygen atoms structured according to a general formula HmOn wherein m and n have null or positive integer values with the exception that m and n can not be 0 at the same time.

Abstract translation: 一种用于在熔融或半熔融状态下沉积细碎的金属或非金属材料以在基底上形成涂层的热喷涂方法，其中涂层材料可以是粉末，陶瓷棒，线或熔融材料。 该方法包括在电解槽中使用由水制成的气体，其包括两个主电极和多个辅助电极。 辅助电极不与电源电连接。 电解器适于分离水，使得其H和O的组分不再结合，而是共同制造使由根据通式H m构成的氢和氧原子簇的组合构成的单一可燃气体 其中m和n具​​有空值或正整数，除了m和n不能同时为0之外。

公开(公告)号：US20080038477A1

公开(公告)日：2008-02-14

申请号：US10422386

申请日：2003-04-24

Applicant: Matthew Stewart ,  Thomas J. Tomlinson ,  David J. Dietz ,  Patsy Augustine Ruzzo

Inventor： Matthew Stewart ,  Thomas J. Tomlinson ,  David J. Dietz ,  Patsy Augustine Ruzzo

IPC: C23C16/52 ,  B05D1/08 ,  B05D3/02

CPC classification number: G01N29/11 ,  C23C4/12 ,  G01N2291/0231 ,  G01N2291/044 ,  G01N2291/101 ,  G01N2291/2693

Abstract: An article having a thermal-spray coating thereon is prepared by thermally spraying a coating material onto a surface of a substrate article. The coated article is nondestructively tested by directing a transmitted ultrasonic signal into the coated article, receiving a received ultrasonic signal from the coated article, and evaluating a near-bondline region of the coated article located adjacent to the surface of the article using the received ultrasonic signal.

Abstract translation: 通过将涂料热喷涂到基材制品的表面上来制备其上具有热喷涂层的制品。 涂覆的物品通过将传输的超声波信号引导到涂覆的物品中，从涂覆的物品接收接收到的超声波信号并使用接收到的超声波来评估位于物品表面附近的涂层制品的近粘合线区域而进行非破坏性测试 信号。

公开(公告)号：US20070190272A1

公开(公告)日：2007-08-16

申请号：US11702060

申请日：2007-02-05

Applicant: Koichi Kanai ,  Kiyokazu Sugiyama ,  Eiji Shiotani ,  Kimio Nishimura ,  Junichi Uchiyama ,  Kiyohisa Suzuki ,  Jun Inomata ,  Daisuke Tearada ,  Akira Shimizu ,  Hidenobu Matsuyama ,  Kiyoshi Hasegawa ,  Takashi Iiya

Inventor： Koichi Kanai ,  Kiyokazu Sugiyama ,  Eiji Shiotani ,  Kimio Nishimura ,  Junichi Uchiyama ,  Kiyohisa Suzuki ,  Jun Inomata ,  Daisuke Tearada ,  Akira Shimizu ,  Hidenobu Matsuyama ,  Kiyoshi Hasegawa ,  Takashi Iiya

IPC: B05D1/08 ,  B05D1/40 ,  B31B45/00

CPC classification number: C23C4/12 ,  B05B7/224 ,  B05B13/0636 ,  C23C4/129 ,  C23C4/16 ,  C23C4/18 ,  F02F1/00 ,  F05C2253/12 ,  Y10T29/49272 ,  Y10T428/13

Abstract: A thermally sprayed coating is deposited onto a cylindrical internal surface of a base member after a rough surface has been formed on the cylindrical internal surface. The tapered surface is configured such that the internal diameter of the axial end portion is larger than the internal diameter of the remaining portions of the cylinder bore internal surface. After the tapered surface is formed, the thermally sprayed coating is honed. This method prevents exfoliation of a thermally sprayed coating at an end portion of a cylindrical internal surface in a situation where honing or another mechanical finishing process is applied to the thermally sprayed coating after the coating is formed on the cylindrical internal surface.

Abstract translation: 在圆柱形内表面上形成粗糙表面之后，将热喷涂层沉积在基底构件的圆柱形内表面上。 锥形表面被构造成使得轴向端部的内径大于缸孔内表面的其余部分的内径。 在形成锥形表面之后，热喷涂的涂层被磨削。 在圆筒形内表面上形成涂层之后，在将珩磨或其他机械精加工施加到喷镀涂层的情况下，该方法可防止圆柱形内表面的端部处的热喷涂层的剥离。

公开(公告)号：US20070187525A1

公开(公告)日：2007-08-16

申请号：US11651730

申请日：2007-01-10

Applicant: Rene Jabado ,  Jens Jensen ,  Ursus Kruger ,  Daniel Kortvelyessy ,  Volkmar Luthen ,  Ralph Reiche ,  Michael Rindler ,  Raymond Ullrich

Inventor： Rene Jabado ,  Jens Jensen ,  Ursus Kruger ,  Daniel Kortvelyessy ,  Volkmar Luthen ,  Ralph Reiche ,  Michael Rindler ,  Raymond Ullrich

IPC: B05B1/24 ,  B05B17/04 ,  B05B1/08 ,  B05D1/08 ,  B05D1/02 ,  B05D1/12 ,  B05D3/00

CPC classification number: C23C24/04 ,  B05B1/083 ,  B05B7/1486 ,  B05B7/1626

Abstract: The cold spraying process according to the invention uses cold gas streams whose properties (temperature (T), particle density (p), pressure (p), particle velocity (v)) are variably changed such that they can be adapted to the desired properties of the coatings.

Abstract translation: 根据本发明的冷喷射方法使用冷气流，其特性（温度（T），颗粒密度（p），压力（p），粒子速度（v））可变地改变，使得它们可以适应于期望的性能 的涂层。

公开(公告)号：US20070166478A1

公开(公告)日：2007-07-19

申请号：US11717369

申请日：2007-03-13

Applicant: Tsuyoshi Itsukaichi ,  Satoru Osawa ,  Isao Aoki

Inventor： Tsuyoshi Itsukaichi ,  Satoru Osawa ,  Isao Aoki

IPC: B05D1/08

CPC classification number: C23C4/06 ,  Y10T428/2982

Abstract: A thermal spray powder of the present invention includes particles composed of molybdenum disulfide, and a coating layer provided on the surface of each of the particles. The coating layer is composed of a metal that is softened or melted at a temperature lower than the heat decomposition temperature of the molybdenum disulfide. The coating layer is preferably composed of copper. The thermal spray powder suppresses heat decomposition of the molybdenum disulfide contained in the thermal spray powder during thermal spraying.

Abstract translation: 本发明的热喷涂粉末包括由二硫化钼组成的颗粒和设置在每个颗粒的表面上的涂层。 涂层由在比二硫化钼的分解温度低的温度下软化或熔融的金属构成。 涂层优选由铜组成。 热喷涂粉末在热喷涂期间抑制热喷涂粉末中所含的二硫化钼的热分解。

公开(公告)号：US20070166477A1

公开(公告)日：2007-07-19

申请号：US11715373

申请日：2007-03-08

Applicant: Chris Chang

Inventor： Chris Chang

IPC: B05D1/08

CPC classification number: C23C16/4404 ,  C04B41/009 ,  C04B41/5045 ,  C04B41/52 ,  C04B41/87 ,  C23C4/02 ,  C23C4/04 ,  C23C4/10 ,  C23C4/11 ,  H01J37/32477 ,  C04B41/4527 ,  C04B41/4578 ,  C04B41/4556 ,  C04B41/5032 ,  C04B41/5042 ,  C04B41/522 ,  C04B35/10 ,  C04B35/48

Abstract: Yttria-coated ceramic components of semiconductor material processing apparatuses include a substrate and at least one yttria-containing coating on the substrate. The components are made by applying a first yttria-containing coating on a ceramic substrate, which can be a green body of the ceramic material. The coated green body is sintered. The first yttria-containing coating can be treated to remove attached yttria particles resulting from the sintering. In another embodiment, a second yttria-containing coating can be thermally sprayed on the first yttria-containing coating to cover the particles.

Abstract translation: 半导体材料加工设备的氧化钇涂覆的陶瓷部件包括基板和在基板上的至少一个含有氧化钇的涂层。 通过在陶瓷衬底上施加第一含氧化钇的涂层来制备组分，陶瓷衬底可以是陶瓷材料的生坯体。 涂覆的生坯被烧结。 可以处理第一含氧化钇的涂层以除去由烧结产生的附着的氧化钇颗粒。 在另一个实施方案中，可以将第二含氧化钇的涂层热喷涂在第一含氧化钇的涂层上以覆盖颗粒。

公开(公告)号：US20070116883A1

公开(公告)日：2007-05-24

申请号：US11164418

申请日：2005-11-22

Applicant: Mark Gorman ,  Brian Hazel ,  John Ackerman ,  David Dye

Inventor： Mark Gorman ,  Brian Hazel ,  John Ackerman ,  David Dye

IPC: C23C4/00 ,  B05D1/08

CPC classification number: C23C28/00 ,  C23C24/00 ,  C23C24/08 ,  C23C28/321 ,  C23C28/3215 ,  C23C28/325 ,  C23C28/345 ,  C23C28/3455 ,  F01D5/288 ,  F05D2300/2112

Abstract: A process for protecting a thermal barrier coating. The process entails applying to a surface of the coating a liquid containing one or more of aluminum alkoxides, aluminum beta-diketonates, aluminum carboxylates, and aluminum alkyls. The liquid is applied so as to form a liquid film on the surface, and has viscosity and wetting properties that cause the liquid to infiltrate porosity within the coating beneath its surface. The coating is then heated to convert the alumina precursor to alumina. A first portion of the alumina forms a surface deposit on the coating surface, while a second portion of the alumina forms an internal deposit within the porosity of the coating. The surface deposit overlying the coating is available for sacrificial reaction with CMAS, and the internal deposit maintains a level of CMAS protection in the event the surface deposit is breached or lost through spallation, erosion, and/or consumption.

Abstract translation: 一种保护热障涂层的方法。 该方法需要向涂层的表面施加含有一种或多种铝醇盐，β-二酮酸铝，羧酸铝和烷基铝的液体。 施加液体以便在表面上形成液体膜，并且具有使液体渗透其表面下方的涂层内的孔隙的粘度和润湿性能。 然后加热涂层以将氧化铝前体转化为氧化铝。 氧化铝的第一部分在涂层表面上形成表面沉积物，而第二部分氧化铝在涂层的孔隙中形成内部沉积物。 覆盖涂层的表面沉积物可用于与CMAS的牺牲反应，并且如果表面沉积物通过剥落，侵蚀和/或消耗被破坏或损失，则内部沉积物保持CMAS水平的水平。

公开(公告)号：US20070110900A1

公开(公告)日：2007-05-17

申请号：US11283248

申请日：2005-11-17

Applicant: Daniel Nowak ,  Paul DiMascio ,  David Bucci

Inventor： Daniel Nowak ,  Paul DiMascio ,  David Bucci

IPC: B05D3/10 ,  B05D1/08 ,  C23C4/00

CPC classification number: C23C4/02 ,  C23C4/11 ,  C23C28/3215 ,  C23C28/345 ,  C23C28/3455

Abstract: Disclosed herein are methods for coating metal substrates, systems therefore, and articles made therefrom. In one embodiment, the method of coating a metal substrate comprises: disposing a metallic bond coating on the metal substrate, creating ions with a reverse polarity high frequency apparatus at a frequency of greater than or equal to about 2.5 kHz, roughening the surface with the ions to a subsequent average surface roughness of greater than or equal to about 5 μm, and disposing a ceramic coating on the metallic bond coating surface. The metallic bond coating had a surface with an initial average surface roughness of less than or equal to about 1 μm.

Abstract translation: 本文公开了用于涂覆金属基底，系统以及由其制成的制品的方法。 在一个实施例中，涂覆金属衬底的方法包括：在金属衬底上设置金属粘合涂层，以大于或等于约2.5kHz的频率用反极性高频装置产生离子，使表面粗糙化 离子到随后的平均表面粗糙度大于或等于约5μm，并且在金属粘合涂层表面上设置陶瓷涂层。 金属粘合涂层具有初始平均表面粗糙度小于或等于约1um的表面。