Abstract:
A microstructure relay is provided, having a body that includes upper and lower portions. The lower portion is formed from a substrate, and the upper portion is formed on the substrate to avoid bonding of the lower portion to the upper portion. A support member is fixed to the body at a first end of the support member to form a cantilever, wherein an upper surface of the support member and a lower surface of the upper portion of the body form a cavity. A first contact region is located on the upper surface at a second end of the support member. The first contact region comprises a first contact, wherein pivoting the support member toward the lower surface causes the first contact to be electrically coupled to a counter contact.
Abstract:
A method for controlling bow in wafers which utilize doped layers is described. The method includes depositing a silicon-germanium layer onto a substrate, depositing an undoped buffer layer onto the silicon-germanium layer, and depositing a silicon-boron layer onto the undoped layer.
Abstract:
A thin film made of an amorphous material having supercooled liquid phase region is formed on a substrate. Then, the thin film is heated to a temperature within the supercooled liquid phase region and is deformed by its weight, mechanical external force, electrostatic external force or the like, thereby to form a thin film-structure. Thereafter, the thin film-structure is cooled down to room temperature, which results in the prevention of the thin film's deformation.
Abstract:
An optical device having a high reflector tunable stress coating includes a micro-electromechanical system (MEMS) platform, a mirror disposed on the MEMS platform, and a multiple layer coating disposed on the mirror. The multiple layer coating includes a layer of silver (Ag), a layer of silicon dioxide (SiO2) deposited on the layer of Ag, a layer of intrinsic silicon (Si) deposited on the layer of SiO2, and a layer of silicon oxynitride (SiOxNy) deposited on the layer of Si. The concentration of nitrogen is increased and/or decreased to tune the stress (e.g., tensile, none, compressive).
Abstract:
A method for decreasing brittleness of single crystals, semiconductor wafers and fragile elements of structures and devices is invented. The method is based on applying to the crystal surface a hard amorphous stabilized carbon low-stress coating possessing adhesion to the substrate that is equal to or exceeding the tensile strength of the protected crystalline material. The carbon coating is stabilized with at least two alloying elements: the first alloying element is selected from the group consisting of O, H, N, or their combinations; the second alloying element is selected from the group consisting of Si, B, transition metals, or their combinations. According to the invented method, the most effective structure of SinullO-stabilized hard amorphous carbon is graphite-likenulldiamond-like composite of atomic scale named QUASAM. Also according to the present invention, the diamond-likenullquartz-like composite of atomic scale named DLN (American trade mark is DYLYN) may be applied to the crystalline structures, while the QUASAM coatings are still the most preferable ones. In accordance with the present invention, the thickness of coatings increasing the flexibility of single crystal structures are typically in the thickness range of 0.1 micrometers to 10 micrometers, while the thickness range of 0.20 to 2.5 micrometers is more preferable one in many cases, and the thickness range of 0.30 to 1.5 micrometers is still more preferable for silicon wafers, while the range of 0.35 to 1.0 micrometers is the most preferable one. Also in accordance with the present invention, the multi-layer coatings and/or functionally graded coatings may be applied to increase the fracture toughness of crystalline materials or functional structures, while the first protective layer possesses the above indicated adhesion, mechanical properties and thickness. The results of extensive tests over 200 samples of protected silicon wafers are provided. Application of 0.35 to 1 micrometers thick coatings resulted with the 2 to 3-fold increase of critical angle of bending, while no one of the coated samples had been fractured at the bending angle lesser than the average value of uncoated wafers.
Abstract:
An optical device having a high reflector tunable stress coating includes a micro-electromechanical system (MEMS) platform, a mirror disposed on the MEMS platform, and a multiple layer coating disposed on the mirror. The multiple layer coating includes a layer of silver (Ag), a layer of silicon dioxide (SiO2) deposited on the layer of Ag, a layer of intrinsic silicon (Si) deposited on the layer of SiO2, and a layer of silicon oxynitride (SiOxNy) deposited on the layer of Si. The concentration of nitrogen is increased and/or decreased to tune the stress (e.g., tensile, none, compressive).
Abstract translation:具有高反射器可调应力涂层的光学装置包括微机电系统(MEMS)平台,设置在MEMS平台上的反射镜和设置在反射镜上的多层涂层。 多层涂层包括银(Ag)层,沉积在Ag层上的二氧化硅(SiO 2)层,沉积在SiO 2层上的本征硅(Si)层和氮氧化硅层 SiO x N y)沉积在Si层上。 氮的浓度增加和/或降低以调节应力(例如,拉伸,无,压缩)。
Abstract:
A microelectronic reflector is fabricated by forming a first polysilicon layer on a microelectronic substrate, forming a first phosphosilicate glass (PSG) layer on the first polysilicon layer, and reactive ion etching to remove the first PSG layer from at least a portion of the first polysilicon layer. A second polysilicon layer is formed on at least a portion of the first polysilicon layer from which the first PSG layer was removed and a second PSG layer is formed on at least a second portion of the second polysilicon layer. Reactive ion etching is performed to remove the second PSG layer from at least a portion of the second polysilicon layer. A third PSG layer then is formed on at least a portion of the second polysilicon layer from which the second PSG layer was removed. Reactive ion etching is performed to remove the third PSG layer from at least a portion of the second polysilicon layer. By forming a third PSG layer, and reactive ion etching this layer, additional stress may be created in the first and/or second doped polysilicon layers that bends the ends of the doped first and/or second polysilicon layers towards the microelectronic substrate upon release of the treated polysilicon layer from the substrate, compared to doped polysilicon layers on which the third PSG layer was not formed and reactive ion etched. This increased stress may be counteracted by forming a stress-correcting layer on at least a portion of the second polysilicon layer from which the third PSG layer was removed, and then forming a reflective layer such as gold on at least a portion of the stress-correcting layer. The stress-correcting layer preferably comprises platinum, which can produce high stresses that can counteract the stresses in the first and second doped polysilicon layers, to thereby allow a flat mirror and/or beam to be produced.
Abstract:
A semiconductor sensor having a thin-film structure body, in which thin-film structure is prevented from bending due to the internal stress distribution in the thickness direction, is disclosed. A silicon-oxide film is formed as a sacrificial layer on a silicon substrate, and a polycrystalline-silicon thin film is formed on the silicon-oxide film. Thereafter, phosphorus (P) is ion-implanted in the surface of the polycrystalline-silicon thin film, and thereby the surface state of the polycrystalline-silicon thin film is modified. A portion of distribution of stress existing in the thickness direction of the polycrystalline-silicon thin film is changed by this modification, and stress distribution is adjusted. By removal of the silicon-oxide film, a movable member of the polycrystalline-silicon thin film is disposed above the silicon substrate with a gap interposed therebetween.
Abstract:
A method of forming a microphone device includes: forming a through-hole in a substrate wafer; providing a second wafer; bonding the second wafer to the substrate wafer; and forming a top electrode over a first surface of a single-crystal piezoelectric film of the second wafer. The second wafer may include the single-crystal piezoelectric film. The single-crystal piezoelectric film may have a first surface and an opposing second surface. The second wafer may further include a bottom electrode arranged adjacent to the second surface, and a support member over the single-crystal piezoelectric film. The through-hole in substrate wafer may be at least substantially aligned with at least one of the top electrode and the bottom electrode.
Abstract:
A method for producing at least one deformable membrane micropump including a first substrate and a second substrate assembled together, the first substrate including at least one cavity and the second substrate including at least one deformable membrane arranged facing the cavity. In the method: the cavity is produced in the first substrate; then the first and second substrates are assembled together; then the deformable membrane is produced in the second substrate.