Abstract:
The present invention relates to a catalytic continuous process for producing methyl methacrylate, said process comprising the step of reacting methacrolein with oxygen and methanol in the presence of a heterogeneous noble-metal-containing catalyst in an oxidative esterification reaction to give methyl methacrylate, characterized in that the stationary concentration of the starting material methacrolein is equal to or less than 12% by weight based on the total weight of the reaction mixture in the reactor, and the ratio F between the total liquid volume within the reactor expressed in liters divided by the total weight of catalyst in the reactor expressed in kilograms is equal to or less than 4.
Abstract:
A process for production of (meth)acrylic acid is disclosed. The process includes synthesizing and distillatively working-up a crude (meth)acrylic acid phase to obtain a (meth)acrylic acid phase and a dimer phase including (meth)acrylic acid dimers and/or (meth)acrylic acid oligomers. At least a part of the (meth)acrylic acid dimers and/or of the (meth)acrylic acid oligomers from the dimer phase is split to obtain a (meth)acrylic acid including a low-boiling phase and a high-boiling phase including less (meth)acrylic acid than the low-boiling phase. At least a part of the (meth)acrylic acid from the low-boiling phase is separated by forming of one or more crystals to obtain a pure (meth)acrylic acid and a residue. Also disclosed is a device for production of (meth)acrylic acid, a process for production of a polymer as well as chemical products based on or including (meth)acrylic acid or a polymer as well as the use of (meth)acrylic acid or polymers in chemical products.
Abstract:
The invention relates to a process for production of methacrylic acid, to a process for production of methyl methacrylate comprising the process steps a) providing a feed composition comprising at least one C4 feed compound selected from isobutylene and tertiary butanol; b) providing methanol; c) subjecting the at least one C4 feed compound and the methanol to a first catalytic reaction zone to obtain a reaction phase comprising methyl tertiary butyl ether; d) separating at least a first part of methanol from the reaction phase to obtain a first methanol phase and a reaction phase depleted in methanol; e) subjecting at least one of the reaction phase and the reaction phase depleted in methanol to a second catalytic reaction zone to obtain a splitting phase comprising isobutylene and methanol; f) optionally separating at least a first part of isobutylene from the second reaction phase to obtain a first isobutylene phase and a splitting phase depleted in isobutylene; g) optionally subjecting the first isobutylene phase to a first purification zone; h) subjecting the optionally purified first isobutylene phase to a third catalytic reaction zone to obtain an oxidation phase comprising at least one C4 oxidation product selected from methacrolein and methacrylic acid; i) optionally subjecting the oxidation phase to a second purification zone; j) subjecting the optionally purified oxidation phase to a fourth catalytic reaction zone to obtain an esterification phase comprising methyl methacrylate; k) optionally subjecting the esterification phase to a third purification zone, to an apparatus for production of methacrylic acid, to an apparatus for production of methyl methacrylate, to a process carried out in the apparatus, to methacrylic acid, to methyl methacrylate, to methacrylate esters, to a process for preparation of a polymer comprising at least one methacrylic acid, methyl methacrylate and/or methacrylate ester monomer unit, to a polymer comprising at least one methacrylic acid, methyl methacrylate and/or methacrylate ester monomer, to a process for preparation of a composition, to a composition, to chemical products, and to the use of at least one of methacrylic acid, methyl methacrylate, methacrylate ester, a polymer and/or a composition in chemical products.
Abstract:
The invention relates to a process for preparation of methacrylic acid, comprising the steps: a) providing a feed composition comprising a main compound selected from isobutylene and tert-butyl alcohol and at least one co-compound selected from the group consisting of methanol, dimethyl ether and formaldehyde; b) subjecting the feed composition provided in step a) with at least a first part of said at least one co-compound to a catalytic reaction zone and obtaining an oxidation phase comprising methyl methacrylate and methacrylic acid. The invention also relates a process for preparation of methyl methacrylate, further comprising the step of: c) esterification of at least a part of the oxidation phase obtained in step b), to an apparatus for preparation of methacrylic acid, to an apparatus for preparation of methyl methacrylate, to a process carried out in the apparatus, to methacrylic acid, to methyl methacrylate, to methacrylate esters, to a process for preparation of a polymer comprising at least one methacrylic acid, methyl methacrylate and/or methacrylate ester monomer unit, to a polymer comprising at least one methacrylic acid, methyl methacrylate and/or methacrylate ester monomer, to a process for preparation of a composition, to a composition, to chemical products, and to the use of at least one of methacrylic acid, methyl methacrylate, methacrylate ester, a polymer and/or a composition in chemical products.
Abstract:
The present invention relates to a process for production of (meth)acrylic acid, whereby first a crude (meth)acrylic acid is produced and this crude (meth)acrylic acid is then continuously purified, whereby the continuous purification of the crude (meth)acrylic acid comprises the following process steps: a) in a composition comprising (meth)acrylic acid and impurities, precipitating the impurities in crystalline form from the composition; and b) separating the crystalline impurities precipitated from the composition. The invention also relates to the (meth)acrylic acid obtainable by this process, a device for production of (meth)acrylic acid, the use of the device or of a purification device for production of (meth)acrylic acid, (meth)acrylic acid, water-absorbing polymers, the use of water-absorbing polymers as well as fibers, sheets, foams and composites.
Abstract:
A process for the preparation of (meth)acrylic acid is disclosed that includes: (a) contacting a product gas containing (meth)acrylic acid obtained from a gas phase oxidation with an aqueous phase in a quenching unit to obtain an aqueous quenched phase, (b) contacting the quenched phase with an organic separating agent in an extraction unit to give a first phase and at least one other phase, (c) crystallizing at least one of the first phase and the at least one other phase, such as by a suspension crystallization, in a crystallization unit to obtain a pure (meth)acrylic acid. Also disclosed are a device for the preparation of (meth)acrylic acid, a process for the preparation of a polymer from the (meth)acrylic acid, a device for the preparation of the polymer, a polymer obtainable by this process, and the use of the (meth)acrylic acid or the polymer in a chemical product, such as fibers or shaped articles.
Abstract:
The present invention concerns a process for separation of a monomer including at least one double bond, hereafter referred to as “monomer,” in particular (meth)acrylic acid, from a composition Z including this monomer and at least one impurity different to the monomer, including the steps of bringing into contact of the composition Z with an additive by forming a separation phase. The additive has a melting point of at most about 150° C. and a vapour pressure at a temperature of 20° C. of at most about 1 mbar. The monomer is then separated from the separation phase. A device for producing a monomer, the use of additives in the separation of a monomer from a monomer-comprising composition, the monomer obtainable by the process according to the invention, chemical products comprising the monomer as well as the use of the monomer in or for production of chemical products.
Abstract:
The invention concerns a process for purification of an acidic monomer having a double bond, as well as a device for synthesis of an acidic monomer having a double bond, a process for producing an acidic monomer having a double bond, an acid monomer having a double bond and obtainable by this process, fibres, formed bodies, films, foams, superabsorbent polymers and other special polymers based on or containing this acidic monomer, the use of this acidic monomer in or for producing fibres, formed bodies, films, foams, superabsorbent polymers or other special polymers.
Abstract:
The present invention relates to a process for preparing methyl methacrylate by a direct oxidative esterification of methacrolein with oxygen and methanol, which is conducted in the liquid phase at a pressure of 2 to 100 bar with a gold catalyst. According to the invention, the liquid phase is withdrawn continuously from the reactor and optionally enriched with oxygenous gas, the pH, after the withdrawal, is adjusted to a pH between 5 and 9 by means of addition of a basic solution and this liquid phase is conducted back into the reactor again to an extent of at least 50%.
Abstract:
The present invention relates to a catalytic continuous process for producing methyl methacrylate, said process comprising the step of reacting methacrolein with oxygen and methanol in the presence of a heterogeneous noble-metal-containing catalyst in an oxidative esterification reaction to give methyl methacrylate, characterized in that the stationary concentration of the starting material methacrolein is equal to or less than 12% by weight based on the total weight of the reaction mixture in the reactor, and the ratio F between the total liquid volume within the reactor expressed in litres divided by the total weight of catalyst in the reactor expressed in kilograms is equal to or less than 4.