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公开(公告)号:US11550222B2
公开(公告)日:2023-01-10
申请号:US16890867
申请日:2020-06-02
Applicant: Applied Materials, Inc.
Inventor: Tejinder Singh , Lifan Yan , Abhijit B. Mallick , Daniel Lee Diehl , Ho-yung Hwang , Jothilingam Ramalingam
IPC: G03F7/09 , H01L21/027 , H01L21/033 , H01L21/308 , G03F7/20
Abstract: Embodiments of the present disclosure generally relate to a multilayer stack used as a mask in extreme ultraviolet (EUV) lithography and methods for forming a multilayer stack. In one embodiment, the method includes forming a carbon layer over a film stack, forming a metal rich oxide layer on the carbon layer by a physical vapor deposition (PVD) process, forming a metal oxide photoresist layer on the metal rich oxide layer, and patterning the metal oxide photoresist layer. The metal oxide photoresist layer is different from the metal rich oxide layer and is formed by a process different from the PVD process. The metal rich oxide layer formed by the PVD process improves adhesion of the metal oxide photoresist layer and increases the secondary electrons during EUV lithography, which leads to decreased EUV dose energies.
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公开(公告)号:US11495461B2
公开(公告)日:2022-11-08
申请号:US16800351
申请日:2020-02-25
Applicant: Applied Materials, Inc.
Inventor: Tejinder Singh , Suketu Arun Parikh , Daniel Lee Diehl , Michael Anthony Stolfi , Jothilingam Ramalingam , Yong Cao , Lifan Yan , Chi-I Lang , Hoyung David Hwang
IPC: H01L21/033 , H01L21/311
Abstract: Methods for forming a film stack comprising a hardmask layer and etching such hardmask layer to form features in the film stack are provided. The methods described herein facilitate profile and dimension control of features through a proper profile management scheme formed in the film stack. In one or more embodiments, a method for etching a hardmask layer includes forming a hardmask layer on a substrate, where the hardmask layer contains a metal-containing material containing a metal element having an atomic number greater than 28, supplying an etching gas mixture to the substrate, and etching the hardmask layer exposed by a photoresist layer.
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公开(公告)号:US09461137B1
公开(公告)日:2016-10-04
申请号:US14938559
申请日:2015-11-11
Applicant: APPLIED MATERIALS, INC.
Inventor: Jothilingam Ramalingam , Rajkumar Jakkaraju , Jianxin Lei , Zhiyong Wang
IPC: H01L21/336 , H01L29/49 , H01L21/285 , H01L21/28
CPC classification number: H01L29/4975 , C23C14/0036 , C23C14/022 , C23C14/0641 , C23C14/5826 , H01L21/28088 , H01L21/28097 , H01L21/28202 , H01L21/2855
Abstract: Embodiments of the present disclosure include tungsten silicide nitride films and methods for depositing tungsten silicide nitride films. In some embodiments, a thin film microelectronic device includes a semiconductor substrate having a tungsten gate electrode stack comprising a tungsten silicide nitride film having a formula WxSiyNz, wherein x is about 19 to about 22 atomic percent, y is about 57 to about 61 atomic percent, and z is about 15 to about 20 atomic percent. In some embodiments, a method of processing a substrate disposed in physical vapor deposition (PVD) chamber, includes: exposing a substrate having a gate insulating layer to a plasma formed from a first process gas comprising nitrogen and argon; sputtering silicon and tungsten material from a target disposed within a processing volume of the PVD chamber; depositing atop the gate insulating layer a tungsten silicide nitride layer as described above; and depositing a bulk tungsten layer atop the tungsten silicide nitride layer.
Abstract translation: 本公开的实施例包括硅化钨氮化物膜和用于沉积硅化钨氮化物膜的方法。 在一些实施例中,薄膜微电子器件包括具有钨栅极电极堆叠的半导体衬底,所述钨栅电极堆叠包括具有式W x Si y N z的硅化钨化硅膜,其中x为约19至约22原子%,y为约57至约61原子% ,z为约15〜约20原子%。 在一些实施例中,处理设置在物理气相沉积(PVD)室中的衬底的方法包括:将具有栅极绝缘层的衬底暴露于由包括氮和氩的第一工艺气体形成的等离子体; 从设置在PVD室的处理容积内的靶溅射硅和钨材料; 在栅极绝缘层的顶上沉积如上所述的硅化钨化硅层; 以及在硅化钨化硅层顶上沉积体钨层。
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公开(公告)号:US12142478B2
公开(公告)日:2024-11-12
申请号:US17902357
申请日:2022-09-02
Applicant: Applied Materials, Inc.
Inventor: Chunming Zhou , Jothilingam Ramalingam , Yong Cao , Kevin Vincent Moraes , Shane Lavan
IPC: H01L21/02 , H01L21/677
Abstract: Embodiments of the present disclosure generally relate to methods and apparatus for backside stress engineering of substrates to combat film stresses and bowing issues. In one embodiment, a method of depositing a film layer on a backside of a substrate is provided. The method includes flipping a substrate at a factory interface so that the backside of the substrate is facing up, and transferring the flipped substrate from the factory interface to a physical vapor deposition chamber to deposit a film layer on the backside of the substrate. In another embodiment, an apparatus for depositing a backside film layer on a backside of a substrate, which includes a substrate supporting surface configured to support the substrate at or near the periphery of the substrate supporting surface without contacting an active region on a front side of the substrate.
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公开(公告)号:US12027354B2
公开(公告)日:2024-07-02
申请号:US17861421
申请日:2022-07-11
Applicant: Applied Materials, Inc.
Inventor: Jothilingam Ramalingam , Yong Cao , Ilya Lavitsky , Keith A. Miller , Tza-Jing Gung , Xianmin Tang , Shane Lavan , Randy D Schmieding , John C. Forster , Kirankumar Neelasandra Savandaiah
CPC classification number: H01J37/3488 , C23C14/54 , C23C14/564 , H01J37/32357 , H01J37/32862 , H01J37/3435 , H01J37/3441 , H01J37/3447 , H01J37/32091
Abstract: A physical vapor deposition processing chamber is described. The processing chamber includes a target backing plate in a top portion of the processing chamber, a substrate support in a bottom portion of the processing chamber, a deposition ring positioned at an outer periphery of the substrate support and a shield. The substrate support has a support surface spaced a distance from the target backing plate to form a process cavity. The shield forms an outer bound of the process cavity. In-chamber cleaning methods are also described. In an embodiment, the method includes closing a bottom gas flow path of a processing chamber to a process cavity, flowing an inert gas from the bottom gas flow path, flowing a reactant into the process cavity through an opening in the shield, and evacuating the reaction gas from the process cavity.
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公开(公告)号:US11512387B2
公开(公告)日:2022-11-29
申请号:US16846505
申请日:2020-04-13
Applicant: APPLIED MATERIALS, INC.
Inventor: Chao Du , Xing Chen , Keith A. Miller , Jothilingam Ramalingam , Jianxin Lei
Abstract: Methods and apparatus for passivating a target are provided herein. For example, a method includes a) supplying an oxidizing gas into an inner volume of the process chamber; b) igniting the oxidizing gas to form a plasma and oxidize at least one of a target or target material deposited on a process kit disposed in the inner volume of the process chamber; and c) performing a cycle purge comprising: c1) providing air into the process chamber to react with the at least one of the target or target material deposited on the process kit; c2) maintaining a predetermined pressure for a predetermined time within the process chamber to generate a toxic by-product caused by the air reacting with the at least one of the target or target material deposited on the process kit; and c3) exhausting the process chamber to remove the toxic by-product.
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公开(公告)号:US10043670B2
公开(公告)日:2018-08-07
申请号:US14981190
申请日:2015-12-28
Applicant: APPLIED MATERIALS, INC.
Inventor: Jothilingam Ramalingam , Thanh X. Nguyen , Zhiyong Wang , Jianxin Lei , Xianmin Tang
IPC: H01L21/285 , H01L21/326 , C23C14/18 , C23C14/34 , C23C14/35 , C23C14/56
Abstract: Systems and methods for sputtering a layer of refractory metal layer onto a barrier layer disposed on a substrate are disclosed herein. In one or more embodiments, a method of sputter depositing a tungsten structure in an integrated circuit includes: moving a substrate into a plasma processing chamber and onto a substrate support in opposition to a sputter target assembly comprising a tungsten target having no more than ten parts per million of carbon and no more than ten parts per million of oxygen present as impurities; flowing krypton into the plasma processing chamber; and exciting the krypton into a plasma to deposit, by sputtering, a tungsten film layer on a material layer of a substrate supported by the substrate support. In some embodiments, the target assembly further includes a titanium backing plate and an aluminum bonding layer disposed between the titanium backing plate and the tungsten target.
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公开(公告)号:US11994800B2
公开(公告)日:2024-05-28
申请号:US18081499
申请日:2022-12-14
Applicant: Applied Materials, Inc.
Inventor: Tejinder Singh , Lifan Yan , Abhijit B. Mallick , Daniel Lee Diehl , Ho-yung Hwang , Jothilingam Ramalingam
IPC: G03F7/09 , G03F7/20 , H01L21/027 , H01L21/033 , H01L21/308
CPC classification number: G03F7/094 , H01L21/0274 , H01L21/0332 , H01L21/3081 , G03F7/20
Abstract: Embodiments of the present disclosure generally relate to a multilayer stack used as a mask in extreme ultraviolet (EUV) lithography and methods for forming a multilayer stack. In one embodiment, the method includes forming a carbon layer over a film stack, forming a metal rich oxide layer on the carbon layer by a physical vapor deposition (PVD) process, forming a metal oxide photoresist layer on the metal rich oxide layer, and patterning the metal oxide photoresist layer. The metal oxide photoresist layer is different from the metal rich oxide layer and is formed by a process different from the PVD process. The metal rich oxide layer formed by the PVD process improves adhesion of the metal oxide photoresist layer and increases the secondary electrons during EUV lithography, which leads to decreased EUV dose energies.
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公开(公告)号:US11661651B2
公开(公告)日:2023-05-30
申请号:US17838805
申请日:2022-06-13
Applicant: APPLIED MATERIALS, INC.
Inventor: Chao Du , Xing Chen , Keith A. Miller , Jothilingam Ramalingam , Jianxin Lei
CPC classification number: C23C14/3414 , C23C14/022 , C23C14/5846 , C23C14/5873 , H01J37/32449 , H01J37/32844 , H01J37/32981
Abstract: Methods and apparatus for passivating a target are provided herein. For example, a method includes a) supplying an oxidizing gas into an inner volume of the process chamber; b) igniting the oxidizing gas to form a plasma and oxidize at least one of a target or target material deposited on a process kit disposed in the inner volume of the process chamber; and c) performing a cycle purge comprising: c1) providing air into the process chamber to react with the at least one of the target or target material deposited on the process kit; c2) maintaining a predetermined pressure for a predetermined time within the process chamber to generate a toxic by-product caused by the air reacting with the at least one of the target or target material deposited on the process kit; and c3) exhausting the process chamber to remove the toxic by-product.
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公开(公告)号:US20220415637A1
公开(公告)日:2022-12-29
申请号:US17861421
申请日:2022-07-11
Applicant: Applied Materials, Inc.
Inventor: Jothilingam Ramalingam , Yong Cao , Ilya Lavitsky , Keith A. Miller , Tza-Jing Gung , Xianmin Tang , Shane Lavan , Randy D. Schmieding , John C. Forster , Kirankumar Neelasandra Savandaiah
Abstract: A physical vapor deposition processing chamber is described. The processing chamber includes a target backing plate in a top portion of the processing chamber, a substrate support in a bottom portion of the processing chamber, a deposition ring positioned at an outer periphery of the substrate support and a shield. The substrate support has a support surface spaced a distance from the target backing plate to form a process cavity. The shield forms an outer bound of the process cavity. In-chamber cleaning methods are also described. In an embodiment, the method includes closing a bottom gas flow path of a processing chamber to a process cavity, flowing an inert gas from the bottom gas flow path, flowing a reactant into the process cavity through an opening in the shield, and evacuating the reaction gas from the process cavity.
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