Abstract:
A method of producing fuel from CO2 comprising introducing natural gas, steam, and recovered CO2 to a reformer to produce unshifted syngas characterized by a molar ratio of hydrogen to carbon monoxide of from about 1.7:1 to about 2.5:1; introducing the unshifted syngas to a water gas shift unit to produce a shifted syngas, wherein an amount of CO2 in the shifted syngas is greater than in the unshifted syngas; separating the CO2 from the shifted syngas to produce recycle CO2 and a hydrogen-enriched syngas; recycling the recycle CO2 to the reformer; introducing the unshifted syngas to a Fischer-Tropsch (FT) unit to produce an FT product, FT water, and FT tail gas, wherein the FT product comprises FT liquids and FT wax; and separating the FT liquids from the FT product to produce a fuel.
Abstract:
A method of producing hydrogen comprising receiving a sour gas comprising CO2, H2S, and ammonia from a sour water stripper; introducing the sour gas to an absorption system to produce an ammonia rich gas and a sulfide rich gas, wherein the ammonia rich gas comprises ammonia and CO2, and wherein the sulfide rich gas comprises H2S and CO2; compressing the ammonia rich gas in a compressing unit to a pressure of 400-600 psig to produce a compressed ammonia rich gas; introducing the compressed ammonia rich gas to an ammonia cracker unit comprising a catalyst to produce a cracked gas, wherein the ammonia cracker unit is characterized by a cracking temperature of 450-550° C., and wherein the cracked gas comprises hydrogen, nitrogen, and CO2; and introducing the cracked gas to a PSA unit to produce hydrogen and a PSA tail gas, wherein the PSA tail gas comprises nitrogen and CO2.
Abstract:
A method of diverting municipal solid waste (MSW) from a landfill that includes receiving, at a MSW processing system, a quantity of MSW, gasifying the quantity of MSW in a gasification unit to yield a syngas stream and biochar stream, converting at least a portion of the syngas to mixed alcohols in an alcohol synthesis unit, separating the mixed alcohols into one or more alcohol products, and determining a carbon offset for diverting the MSW from the landfill to the MSW processing system.
Abstract:
A method of producing syngas comprising receiving raw syngas from a gasification unit; introducing the raw syngas and water to a syngas scrubber to produce unshifted syngas; introducing a first portion of unshifted syngas to a first cooling unit to produce cooled unshifted syngas and a first aqueous condensate comprising cyanide in an amount of 5-200 ppmw; recycling the first aqueous condensate to the syngas scrubber; introducing a second portion of unshifted syngas to a water gas shift unit to produce shifted syngas; introducing the shifted syngas to a second cooling unit to produce cooled shifted syngas and a second aqueous condensate comprising cyanide in an amount of less than 2.5 ppmw; contacting the cooled shifted syngas with the cooled unshifted syngas to produce modified syngas; and introducing the second aqueous condensate to a sour water stripper to produce stripped water and an acid gas comprising H2S, CO2, and ammonia.
Abstract:
In a hydrocarbon-fed steam methane reformer hydrogen-production process and system, carbon dioxide is recovered in a pre-combustion context, and optionally additional amounts of carbon dioxide are recovered in a post-combustion carbon dioxide removal, to provide the improved carbon dioxide recovery or capture disclosed herein.
Abstract:
A method of processing stranded remote gas comprising (a) introducing stranded remote gas and steam to a reforming unit to produce synthesis gas (syngas), wherein the stranded remote gas comprises methane, carbon dioxide, and sulfur-containing compounds, and wherein the syngas is characterized by a molar ratio of hydrogen to carbon monoxide of from about 1.7:1 to about 2.5:1; (b) introducing at least a portion of the syngas to a Fischer-Tropsch (FT) unit to produce an FT syncrude product, FT water, and FT tail gas, wherein the FT syncrude product comprises FT hydrocarbon liquids, wherein the FT syncrude product comprises FT wax in an amount of less than about 5 wt. %, and wherein the FT unit is characterized by an FT reaction temperature of from about 300° C. to about 350° C.; and (c) blending the FT syncrude product with crude oil for storage and/or transport.
Abstract:
A crude oil processing plant that comprises a Fischer-Tropsch reactor is disclosed. The crude oil processing plant comprises a crude oil processing section and a hydrogen production section. The hydrogen production section is coupled to a hydrocracker in the crude oil processing section to deliver a high purity hydrogen stream. The Fischer-Tropsch reactor receives a syngas stream from the hydrogen production section and produces a hydrocarbon stream. When light crude oil is processed, the hydrocracker typically has excess capacities to upgrade the hydrocarbon stream from the Fischer-Tropsch reactor.
Abstract:
Systems and methods for generating higher alcohols from synthesis gas produced from carbonaceous materials are described, which can include a reactor configured to produce an alcohol stream and CO2 from a syngas feed. The alcohol stream can be separated in one or more downstream separators to produce a net reactor product and a methanol stream that can recycled into the reactor. The net reactor product preferably comprises higher-order alcohols such as ethanol, propanol, and butanol.
Abstract:
Configurations, systems, and methods for a gas-to-liquids plant are presented in which the energy demand for natural gas reformation is provided at least in part by biomass gasification to reduce or eliminate net carbon emissions. Preferred plants, systems, and methods may recycle various process streams to further reduce water demand, improve the hydrogen/carbon ratio of a feed stream to a Fischer-Tropsch process, and recover and/or recycle carbon dioxide.
Abstract:
In a hydrocarbon-fed steam methane reformer hydrogen-production process and system, carbon dioxide is recovered in a pre-combustion context, and optionally additional amounts of carbon dioxide are recovered in a post-combustion carbon dioxide removal, to provide the improved carbon dioxide recovery or capture disclosed herein.