Abstract:
Described herein are methods and apparatuses for manufacturing a pre-cut plastic card structure via laser cutting, having a plastic card, plastic card prelaminate and sticker separable from the plastic card structure. The plastic card prelaminate includes a first plastic sheet, a first adhesive layer arranged below the first plastic sheet, a release layer arranged below the first adhesive layer, a laser barrier layer arranged below the release layer, and a second plastic sheet arranged below of the laser barrier layer.
Abstract:
A plastic card prelaminate and a plastic card including a phone sticker, and methods for manufacturing the same are described herein. A first plastic sheet is provided, having a release layer bonded to the first plastic sheet via an adhesive layer. At least one composite structure is provided, the composite structure including a plastic layer including at least one electronic element. A second plastic sheet is provided on top of the first plastic sheet. At least one through-hole is formed in the second plastic sheet, where each through-hole is smaller than the release layer bonded to the first plastic sheet. A composite structure is positioned in each through-hole.
Abstract:
Described herein is a label roll comprising a liner and a plurality of labels affixed to the liner, wherein each edge of a first label that neighbors another label in a release direction of the label roll comprises (i) at least one protuberance that engages with a recess in an edge of the other label or (ii) at least one recess that is engaged by a protuberance in an edge of the other label.
Abstract:
Described herein are RFID structures and methods of manufacturing RFID structures. An antenna substrate is provided. A first stack layer is provided. An antenna assembly including an antenna track, and at least two contact pads, are formed on a first surface of the antenna substrate. An integrated circuit unit is coupled to the at least two contact pads. A first surface of the first stack layer, the first surface of the antenna substrate, or both are coated with a unidirectional thermally expansive coating material. The first surface of the antenna substrate is positioned to be adjacent to the first surface of the first stack layer.
Abstract:
Dual interface modules, and methods for manufacturing the same, are described. A substrate layer is provided with at least one dual interface section. At least two first through-holes are formed in the substrate in each dual interface section. A first connection element is arranged in each first through-hole. Each first connection element is connected to a contact pad that is arranged on a first side of the substrate. Each first connection element is connected to a connection pad that is arranged on a second side of the substrate. At least one electronic element is arranged on the second side of the substrate in each dual interface section. Two second through-holes are formed in the substrate in each dual interface section. Two soldering pads with a first side and a second side are arranged on the second side of the substrate layer.
Abstract:
A dual interface module comprises a substrate layer having at least two first through-holes, two contact pads on a first side of the substrate, at least two connection pads on a second side of the substrate, at least one electronic element on the second side of the substrate, an antenna pad comprising an antenna on the second side of the substrate, at least two first connection elements in the first through-holes, each first element electrically connecting one of the contact pads with one of the connection pads, at least two second connection elements, each second element electrically connecting one of the connection pads with the electronic element, and two third connection elements, each third element electrically connecting the electronic element with the antenna pad. The module can be arranged on a plastic card body or in a cavity in a plastic card body to form a dual interface card.
Abstract:
Described herein are methods and apparatuses for manufacturing a pre-cut plastic card structure via laser cutting, having a plastic card, plastic card prelaminate and sticker separable from the plastic card structure. The plastic card prelaminate includes a first plastic sheet, a first adhesive layer arranged below the first plastic sheet, a release layer arranged below the first adhesive layer, a laser barrier layer arranged below the release layer, and a second plastic sheet arranged below of the laser barrier layer.
Abstract:
A dual interface module comprises a substrate layer having at least two first through-holes, two contact pads on a first side of the substrate, at least two connection pads on a second side of the substrate, at least one electronic element on the second side of the substrate, an antenna pad comprising an antenna on the second side of the substrate, at least two first connection elements in the first through-holes, each first element electrically connecting one of the contact pads with one of the connection pads, at least two second connection elements, each second element electrically connecting one of the connection pads with the electronic element, and two third connection elements, each third element electrically connecting the electronic element with the antenna pad. The module can be arranged on a plastic card body or in a cavity in a plastic card body to form a dual interface card.
Abstract:
Described herein are RFID structures and methods of manufacturing RFID structures. An antenna substrate is provided. A first stack layer is provided. An antenna assembly including an antenna track, and at least two contact pads, are formed on a first surface of the antenna substrate. An integrated circuit unit is coupled to the at least two contact pads. A first surface of the first stack layer, the first surface of the antenna substrate, or both are coated with a unidirectional thermally expansive coating material. The first surface of the antenna substrate is positioned to be adjacent to the first surface of the first stack layer.