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公开(公告)号:US20180174879A1
公开(公告)日:2018-06-21
申请号:US15897669
申请日:2018-02-15
Applicant: LAM RESEARCH CORPORATION
Inventor: Tao ZHANG , Ole WALDMANN , Eric A. PAPE
IPC: H01L21/683 , G05D23/19 , H01L21/66 , H01L21/67
CPC classification number: H01L21/6831 , G05D23/1931 , H01L21/67109 , H01L21/67248 , H01L22/20
Abstract: A temperature controller for a substrate processing system includes an interface configured to receive a processing temperature corresponding to a desired processing temperature of a substrate. The temperature controller includes a thermal control element controller configured to selectively control a thermal control element to adjust a temperature of a substrate support. The thermal control element controller is further configured to, prior to the substrate being loaded onto the substrate support, determine at least one of a temperature of the substrate support and a temperature of the substrate and, based on the processing temperature and the at least one of the temperature of the substrate support and the temperature of the substrate, control the thermal control element to adjust the temperature of the substrate support to a setpoint temperature that is different than the processing temperature.
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公开(公告)号:US20180005859A1
公开(公告)日:2018-01-04
申请号:US15692002
申请日:2017-08-31
Applicant: LAM RESEARCH CORPORATION
Inventor: Tao ZHANG , Ole WALDMANN , Eric A. PAPE
IPC: H01L21/683 , G05D23/19 , H01L21/67 , H01L21/66
CPC classification number: H01L21/6831 , G05D23/1931 , H01L21/67109 , H01L21/67248 , H01L22/20
Abstract: A method for controlling a substrate temperature in a substrate processing system includes determining a temperature difference between the substrate temperature before the substrate is loaded onto a substrate support device and a desired temperature for the substrate support device and, during a first period, controlling a thermal control element to adjust the temperature of the substrate support device to a temperature value based on the temperature difference. The temperature value is not equal to the desired temperature for the substrate support device. The method further includes loading the substrate onto the substrate support device after the first period begins and before the temperature of the substrate support device returns to the desired temperature and, during a second period that follows the first period, controlling the temperature of the substrate support device to the desired temperature for the substrate support device.
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公开(公告)号:US20200335378A1
公开(公告)日:2020-10-22
申请号:US16921661
申请日:2020-07-06
Applicant: LAM RESEARCH CORPORATION
Inventor: Eric A. PAPE
IPC: H01L21/683 , H01L21/67
Abstract: A method of forming a substrate support in a substrate processing system includes forming at least one ceramic layer and arranging a plurality of thermal elements adjacent to the ceramic layer in one or more thermal zones. Each of the thermal zones includes at least one of the thermal elements and each of the thermal elements includes a first resistive material having a positive thermal coefficient of resistance (TCR) and a second resistive material having a negative TCR. The second resistive material is electrically connected to the first resistive material. At least one of the first resistive material and the second resistive material of each of the thermal elements is electrically connected to a power supply to receive power and each of the thermal elements heats a respective one of the thermal zones based on the received power.
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公开(公告)号:US20190311935A1
公开(公告)日:2019-10-10
申请号:US16452462
申请日:2019-06-25
Applicant: Lam Research Corporation
Inventor: Eric A. PAPE
IPC: H01L21/683 , H01J37/32 , H01L21/687 , C23C16/455 , C23C16/458 , C23C16/44
Abstract: A substrate support in a substrate processing system includes a baseplate, a ceramic layer, and a bond layer. The ceramic layer is arranged on the baseplate to support a substrate. The bond layer is arranged between the ceramic layer and the baseplate. A seal is arranged between the ceramic layer and the baseplate around an outer perimeter of the bond layer. The seal includes an inner layer formed adjacent to the bond layer and an outer layer formed adjacent to the inner layer such that the inner layer is between the outer layer and the bond layer. The inner layer comprises a first material and the outer layer comprises a second material.
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公开(公告)号:US20240212991A1
公开(公告)日:2024-06-27
申请号:US18577115
申请日:2022-08-02
Applicant: Lam Research Corporation
Inventor: Eric A. PAPE , David Joseph WETZEL , Lin XU , Satish SRINIVASAN , Robin KOSHY , Douglas DETERT , Jeremiah Michael DEDERICK
IPC: H01J37/32 , B05D1/02 , H01L21/683
CPC classification number: H01J37/32495 , B05D1/02 , H01J37/32119 , H01J37/32467 , H01J37/32715 , B05D2202/25 , B05D2203/30 , H01J2237/3341 , H01L21/6833
Abstract: A component for use in a semiconductor processing chamber is provided. A component body comprises a metallic material or ceramic material. A coating is disposed on a surface of the component body where the coating comprises a layer of yttrium aluminum oxide, the yttrium aluminum oxide layer being formed of a composition having a molar ratio of 1.0-0.9 yttrium to 1.0-1.1 aluminum over at least 90% of the yttrium aluminum oxide layer.
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公开(公告)号:US20230207278A1
公开(公告)日:2023-06-29
申请号:US17927297
申请日:2021-05-11
Applicant: Lam Research Corporation
Inventor: Eric A. PAPE
IPC: H01J37/32
CPC classification number: H01J37/32495 , H01J37/32119 , C23C4/11 , H01J2237/334
Abstract: A component for use in a plasma processing chamber is provided. A component body has a plasma facing surface. A coating is over the plasma facing surface, wherein the coating is formed by a method comprising spraying a surface of the component body with a spray formed from atomic layer deposition (ALD) coated particles to form the coating.
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公开(公告)号:US20210143037A1
公开(公告)日:2021-05-13
申请号:US17045887
申请日:2019-04-08
Applicant: LAM RESEARCH CORPORATION
Inventor: Jeremy George SMITH , Eric A. PAPE
IPC: H01L21/67 , H01L21/687 , G05B17/02
Abstract: A temperature controller for substrate processing system includes memory that stores a temperature control model that correlates a heat transfer gas pressure and a first temperature of a substrate support to a second temperature of a substrate arranged on the substrate support, a temperature calculation module configured to calculate the second temperature of the substrate using the heat transfer gas pressure, the first temperature of the substrate support, and the temperature control model, and a heat transfer gas control module configured to adjust the heat transfer gas pressure based on the second temperature of the substrate calculated by the temperature calculation module and a desired third temperature of the substrate.
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公开(公告)号:US20230411124A1
公开(公告)日:2023-12-21
申请号:US18034635
申请日:2021-11-01
Applicant: Lam Research Corporation
Inventor: John Michael KERNS , David Joseph WETZEL , Lin XU , Pankaj HAZARIKA , Douglas DETERT , Lei LIU , Eric A. PAPE
CPC classification number: H01J37/32477 , C04B41/0054 , H01J37/32467 , C04B2235/94 , C04B2235/666 , C04B2235/6028 , C04B35/01
Abstract: A method for forming a component for a plasma processing chamber is provided. An internal mold is provided. An external mold is provided around the internal mold. The external mold is filled with a ceramic powder, wherein the ceramic powder surrounds the internal mold. The ceramic powder is sintered to form a solid part. The solid part is removed from the external mold.
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公开(公告)号:US20230223240A1
公开(公告)日:2023-07-13
申请号:US18009903
申请日:2021-06-16
Applicant: Lam Research Corporation
Inventor: Eric A. PAPE , Douglas DETERT
IPC: H01J37/32
CPC classification number: H01J37/32495 , H01J37/32807 , H01J37/32642 , H01J37/32119
Abstract: A component for use in a semiconductor processing chamber is provided. A component body of a dielectric material has a semiconductor processing facing surface. A coating of a dielectric material is on at least the semiconductor processing facing surface, wherein the dielectric material of the component body has a same stoichiometry as the dielectric material of the coating.
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公开(公告)号:US20210292893A1
公开(公告)日:2021-09-23
申请号:US17261812
申请日:2019-07-19
Applicant: Lam Research Corporation
Inventor: Slobodan MITROVIC , Jeremy George SMITH , Tony Shaleen KAUSHAL , Eric A. PAPE
IPC: C23C16/44 , C23C16/455 , H01J37/32 , C25D11/24 , C23C16/40
Abstract: A method for coating a component of a plasma processing chamber is provided. An electrolytic oxidation coating is formed over a surface of the component, wherein the electrolytic oxidation coating has a plurality of pores, wherein the electrolytic oxidation coating has a thickness and at least some of the plurality of pores extends through the thickness of the electrolytic oxidation coating. An atomic layer deposition is deposited on the electrolytic oxidation coating. The atomic layer deposition comprises a plurality of cycles, where each cycle comprises flowing a first reactant, wherein the first reactant forms a first reactant layer in the pores of the electrolytic oxidation coating, wherein the first reactant layer extends through the thickness of the electrolytic oxidation coating, stopping the flow of the first reactant, flowing a second reactant, wherein the second reactant reacts with the first reactant layer, and stopping the flow of the second reactant.
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