公开(公告)号：US09615490B2

公开(公告)日：2017-04-04

申请号：US14805664

申请日：2015-07-22

Applicant: Lear Corporation

Inventor： John N. Topolewski ,  Michael Scott Duco ,  Parminder Brar ,  Rutunj Rai

IPC: H05K7/20 ,  H02B1/56 ,  H02B1/01

CPC classification number: H05K7/20927 ,  H02B1/01 ,  H02B1/56 ,  H05K7/20254

Abstract: A coldplate for use with an inverter of an electric vehicle includes a coldplate member. The coldplate member includes a pocket configured to receive a DC link capacitor of the inverter therein. The pocket is sized to surround the DC link capacitor when the DC link capacitor is received within the pocket to thereby provide physical integration of the DC link capacitor in the coldplate member.

公开(公告)号：US20160270258A1

公开(公告)日：2016-09-15

申请号：US14657603

申请日：2015-03-13

Applicant: Lear Corporation

Inventor： Rutunj Rai ,  Parminder Brar ,  Michael Scott Duco ,  Jared Pieknik

IPC: H05K7/20 ,  B23P15/26

CPC classification number: H05K7/20254 ,  H05K7/20927

Abstract: An assembly includes a cold plate enclosure and a flow directing baffle separable from the cold plate enclosure. The cold plate enclosure includes a cavity therein, an inlet for coolant ingress into the cavity, and an outlet for coolant egress out of the cavity. The baffle is attached to the enclosure within the cavity. The baffle includes flow directing features such that the baffle directs coolant flow through the cavity from the inlet to the outlet in a prescribed manner.

Abstract translation: 组件包括冷板外壳和可与冷板外壳分离的导流挡板。 冷板外壳包括其中的空腔，用于冷却剂进入空腔的入口和用于冷却剂从出口流出的出口。 挡板连接到腔内的外壳。 挡板包括导流特征，使得挡板以规定的方式将冷却剂流从入口到出口引导通过空腔。

公开(公告)号：US20160254085A1

公开(公告)日：2016-09-01

申请号：US14681437

申请日：2015-04-08

Applicant: Lear Corporation

Inventor： Rutunj Rai ,  Venkat Rao Yalamanchili ,  Parminder Brar ,  Michael Scott Duco

IPC: H01F27/10 ,  H01F41/02 ,  H01F27/08 ,  H01F27/24

CPC classification number: H01F27/18 ,  H01F5/00 ,  H01F27/22 ,  H01F27/2876 ,  H01F27/306

Abstract: The present disclosure includes an electrical power transformer that may include a core and a conductor pack. A conductor pack may include a conducting layer disposed around a portion of the core, a first planar insulating layer disposed on a first side of the conducting layer, and a second planar insulating layer disposed on a second side of the conducting layer. A cooling member may be disposed adjacent to the conductor pack. A method of manufacturing an electrical power transformer may include providing a core and providing a plurality of planar conductor packs. The planar conductor packs including a plurality of planar conducting layers and a plurality of planar insulating layers. The method may include inserting a cooling member between insulating layers of adjacent ones of the plurality of planar conductor packs.

Abstract translation: 本公开包括可以包括芯和导体组的电力变压器。 导体封装可以包括设置在芯的一部分周围的导电层，设置在导电层的第一侧上的第一平面绝缘层和设置在导电层的第二侧上的第二平面绝缘层。 冷却构件可以布置成与导体组件相邻。 制造电力变压器的方法可以包括提供铁芯并提供多个平面导体组件。 平面导体组件包括多个平面导电层和多个平面绝缘层。 该方法可以包括在多个平面导体组件中的相邻绝缘层的绝缘层之间插入冷却构件。

公开(公告)号：US11721956B2

公开(公告)日：2023-08-08

申请号：US17223738

申请日：2021-04-06

Applicant: Lear Corporation

Inventor： Robert M. Schmidt ,  Rutunj Rai ,  Aric Anglin

IPC: H02B1/56 ,  H02B1/20 ,  H01H50/04 ,  H01H50/12 ,  H01H50/14

CPC classification number: H02B1/56 ,  H01H50/047 ,  H01H50/12 ,  H02B1/20 ,  H01H50/14

Abstract: An electrical assembly may include a contactor, a bus bar connected to the contactor, a bracket connected to the bus bar, and/or a cooling member. The cooling member may be connected to the bracket such that the contactor is indirectly connected to the cooling member via the bus bar and the bracket. A method of assembling an electrical assembly may include providing a bracket and one or more contactors, inserting the one or more contactors into the bracket, disposing a flexible circuit at least partially on and/or in the bracket, electrically connecting the flexible circuit with the one or more contactors, connecting a bus bar assembly with the one or more contactors, connecting the bus bar assembly with the bracket, disposing a cooling member on or about the bracket, and/or connecting the cooling member with the bracket.

公开(公告)号：US10971873B2

公开(公告)日：2021-04-06

申请号：US16592126

申请日：2019-10-03

Applicant: Lear Corporation

Inventor： Rutunj Rai ,  Zheyuan Ding ,  Aric Anglin ,  Parminder Brar

IPC: H01R25/14

Abstract: An electrical unit includes a contactor having a housing member, a first terminal, a second terminal, and/or a contact member disposed in the housing member and configured to selectively electrically connect the first terminal and the second terminal. The electrical unit may include a cooling member connected to the housing member, a first bus bar connected to the cooling member and the first terminal, and/or a second bus bar connected to the cooling member and the second terminal. The cooling member may be configured to dissipate heat that is generated via electrical current flowing through the contact member.

公开(公告)号：US10218117B1

公开(公告)日：2019-02-26

申请号：US15789376

申请日：2017-10-20

Applicant: Lear Corporation

Inventor： Deborah Probert ,  Michael Glick ,  Reinhard Pusch ,  David Menzies ,  Bhupinder Rangi ,  Shan-Chuen Lin ,  Rutunj Rai

IPC: H01R12/71 ,  H01R13/53 ,  H01R13/436 ,  H01R13/629 ,  H01R13/639 ,  H01R13/641

Abstract: An electrical connector includes a first housing. A second housing is movable relative to the first housing. A lever is mounted on the first housing for relative rotational movement. The lever can move between a pre-stage position and a final position. The lever engages the second housing to move the second housing linearly between a pre-stage position and a seated position relative to the first housing. A lock on the first housing retains the lever in the final position relative to the first housing.

公开(公告)号：US09362040B2

公开(公告)日：2016-06-07

申请号：US14288857

申请日：2014-05-28

Applicant: Lear Corporation

Inventor： Rutunj Rai ,  Venkat Yalamanchili ,  Parminder Brar ,  Michael Duco

IPC: H01L23/473 ,  G06F1/20 ,  H05K7/20 ,  H01F27/08

CPC classification number: H01F27/08 ,  H01L23/473 ,  H01L2924/0002 ,  H05K7/20254 ,  H05K7/20854 ,  H05K7/20927 ,  Y10S903/904 ,  H01L2924/00

Abstract: A coldplate for use in cooling electrical components may include first and second coldplate members, each having a pocket and a secondary portion. The pocket of each member is configured to receive an electrical component and sized to substantially surround the component when received in the pocket to provide physical integration of the component in the coldplate member. The first and second coldplate members are adapted to be joined together to form a manifold therebetween for receiving a fluid for use in cooling the electrical components. The secondary portion of each coldplate member is arranged substantially opposite the pocket of the other coldplate member when the coldplate members are joined together.

Abstract translation: 用于冷却电气部件的冷板可以包括第一和第二冷板部件，每个冷板部件具有袋和次级部分。 每个构件的口袋被构造成接收电气部件，并且被定尺寸为当容纳在口袋中时基本上包围部件以提供部件在冷板部件中的物理一体化。 第一和第二冷板构件适于连接在一起以在其间形成歧管，用于接收用于冷却电气部件的流体。 当冷板构件接合在一起时，每个冷板构件的次级部分基本上与另一个冷板构件的凹口相对。

公开(公告)号：US08743556B2

公开(公告)日：2014-06-03

申请号：US13866557

申请日：2013-04-19

Applicant: Lear Corporation

Inventor： Richard J. Hampo ,  Slobodan Pavlovic ,  Nadir Sharaf ,  Rutunj Rai ,  Aftab Ali Khan

IPC: H01R9/00

CPC classification number: H01R12/71 ,  H01R12/718 ,  H05K1/0262 ,  H05K1/144 ,  H05K2201/042 ,  H05K2201/10295 ,  H05K2201/10303

Abstract: In at least one embodiment, a vehicle power module comprises a first printed circuit board (PCB) including a first plurality of electrical components for providing a first voltage and a second voltage. The vehicle power module further comprises a second PCB including a second plurality of electrical components, the second PCB being spaced away from the first printed circuit board and a first connector assembly being coupled to the first PCB and to the second PCB for providing the first voltage to the second PCB. The vehicle power module further comprises a second connector assembly being coupled to the first PCB and to the second PCB for providing the second voltage to the second PCB. The first connector assembly provides the first voltage of up to 14V and the second connector assembly provides the second voltage of 200V or greater.

Abstract translation: 在至少一个实施例中，车辆功率模块包括第一印刷电路板（PCB），其包括用于提供第一电压和第二电压的第一多个电气部件。 所述车辆动力模块还包括包括第二多个电气部件的第二PCB，所述第二PCB与所述第一印刷电路板间隔开;以及第一连接器组件，其耦合到所述第一PCB和所述第二PCB，以提供所述第一电压 到第二个PCB。 车辆动力模块还包括耦合到第一PCB和第二PCB的第二连接器组件，用于向第二PCB提供第二电压。 第一连接器组件提供高达14V的第一电压，并且第二连接器组件提供200V或更大的第二电压。

公开(公告)号：US12074413B2

公开(公告)日：2024-08-27

申请号：US18142735

申请日：2023-05-03

Applicant: Lear Corporation

Inventor： Robert M. Schmidt ,  Rutunj Rai ,  Aric Anglin

IPC: H02B1/56 ,  H01H50/04 ,  H01H50/12 ,  H02B1/20 ,  H01H50/14

CPC classification number: H02B1/56 ,  H01H50/047 ,  H01H50/12 ,  H02B1/20 ,  H01H50/14

Abstract: An electrical assembly may include a contactor, a bus bar connected to the contactor, a bracket connected to the bus bar, and/or a cooling member. The cooling member may be connected to the bracket such that the contactor is indirectly connected to the cooling member via the bus bar and the bracket. A method of assembling an electrical assembly may include providing a bracket and one or more contactors, inserting the one or more contactors into the bracket, disposing a flexible circuit at least partially on and/or in the bracket, electrically connecting the flexible circuit with the one or more contactors, connecting a bus bar assembly with the one or more contactors, connecting the bus bar assembly with the bracket, disposing a cooling member on or about the bracket, and/or connecting the cooling member with the bracket.

公开(公告)号：US11858437B2

公开(公告)日：2024-01-02

申请号：US17495131

申请日：2021-10-06

Applicant: Lear Corporation

Inventor： Aric Anglin ,  Ajmal Ansari ,  Greg Dickerhoof ,  Robert M. Schmidt ,  Rutunj Rai ,  Hongen Tu

IPC: H02B1/20 ,  B60R16/03 ,  H01R13/08 ,  H01H50/04 ,  H05K5/00 ,  H01H50/14 ,  H02B1/56

CPC classification number: B60R16/03 ,  H01H50/047 ,  H01H50/14 ,  H01R13/08 ,  H02B1/20 ,  H05K5/0091 ,  H02B1/56

Abstract: An electrical assembly may include a bus bar assembly, a sensor assembly, including a circuit board connected to the bus bar assembly, and a sensor, a bracket connected to the bus bar assembly, and a cooling member connected to the bracket. A method of assembling an electrical assembly may include connecting a shunt resistor with a bus bar assembly, connecting a circuit board with the bus bar assembly, connecting the bus bar assembly with the bracket, disposing the cooling member on or about the bracket, and/or connecting the cooling member with the bracket.