Solder materials including supercooled micro-capsules and alloyed particles

    公开(公告)号:US12208471B2

    公开(公告)日:2025-01-28

    申请号:US18065356

    申请日:2022-12-13

    Abstract: A material includes a plurality of supercooled micro-capsules each including a metallic core in a liquid state at a temperature below a solidification temperature of the metallic core and further includes a metallic shell surrounding each respective metallic core. A plurality of alloyed metallic particles and flux are mixed with the plurality of supercooled micro-capsules to form a solder paste. Upon heating the solder paste, the plurality of alloyed particles melt. As the metallic shells destabilize, the liquid metallic cores interdiffuse with the melted alloyed particles forming a new alloy that has a higher melting temperature than the melting temperature of the alloyed metallic particles.

    Undercooled liquid metallic droplets having a protective shell

    公开(公告)号:US12030126B2

    公开(公告)日:2024-07-09

    申请号:US17383150

    申请日:2021-07-22

    CPC classification number: B22F9/06 B22F2201/01 B22F2201/03

    Abstract: A droplet comprises a core including an alloy comprising a majority of a first metallic element and a minority of a second element, wherein the core is in a liquid state below a solidus temperature of the alloy. A shell is arranged to enclose the core and includes an exterior surface comprising a majority of the second element and a minority of the first metallic element, wherein the shell is in a solid state below the solidus temperature of the alloy. The alloy can comprise a solder material that can be used to form solder connections below a solidus temperature of the alloy.

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