Abstract:
Disclosed herein are methods and systems for purging a polymer product of volatiles. The methods and systems are particularly useful in the purging of a polyethylene polymer product produced in a fluidized bed reactor.
Abstract:
The catalyst productivity of a polyolefin catalyst in the methods disclosed herein may be increased by increasing the concentration of an induced condensing agent (ICA) in the reactor system. The effect the increased ICA concentration may have on a melt index may be counteracted, if necessary, in various ways.
Abstract:
A process and device for the flow of catalyst in a reactor is presented. The device includes a series of grids within a reactor vessel, where each grid includes small openings for the passage of gas and some catalyst particles, and larger openings for the more continuous passage of catalyst. The grids span horizontally across the vessel, and are spaced vertically apart to provide for the flow of catalyst down through the reactor
Abstract:
The present invention pertains to a reactor tube comprising a fixed bed of Fischer-Tropsch catalyst particles, wherein the catalyst particles in 5% to 40% of the fixed bed volume at the upstream end have an average outer surface to volume ratio (S/V) of between 3.0 to 4.5 mm−1, and the catalyst particles in the remaining fixed bed volume have an average S/V of between 4.5 to 8.0 mm−1, and wherein the difference between the average S/V of the particles at the upstream end and the average S/V of the particles in the remaining fixed bed volume is at least 0.5 mm−1. The weight of catalytically active metal per volume unit in 5% to 33% of the fixed bed volume at the upstream end is 59% to 69% lower than the weight of catalytically active metal per volume unit in the remaining fixed bed volume.
Abstract:
Process for polymerising, in a loop reactor, at least one olefin monomer in a liquid diluent to produce a slurry comprising solid particulate olefin polymer and said diluent, wherein the ratio between the actual volumetric solids concentration of the slurry and the maximum possible geometric volume solids concentration of the slurry as measured by the bulk density of an unpacked settled bed of particles, SVCR, is V*0.065 or greater, and the ratio of the cumulative settling distance of an average size particle at any point in the reactor in any direction perpendicular to the direction of the flow, to the internal diameter of the loop reactor, is maintained below [0.084*(V−6.62)+(0.69−SVCR)* 1.666], where V is the circulation velocity of the slurry in m/s and “cumulative settling distance” is defined as the cumulative distance, expressed as a fraction of the diameter, travelled by a particle in any direction perpendicular to the direction of the flow since the previous upstream pump.
Abstract:
Methods for supplying a catalyst to an ethylene slurry loop polymerization reactor and polymers formed therefrom are described herein. The method generally includes preparing a catalyst slurry in a preparation vessel wherein the slurry includes a hydrocarbon diluent liquid which contains a Ziegler-Natta catalyst; supplying the catalyst slurry from the preparation vessel to a buffer vessel; withdrawing the catalyst slurry from the buffer vessel and supplying the catalyst slurry to a slurry loop polymerization reactor in which ethylene is polymerized; mixing a co-catalyst with the Ziegler Natta catalyst in the slurry prior to the supplying of the catalyst slurry to the slurry loop polymerization reactor; and controlling the transfer of catalyst slurry from the preparation vessel to the buffer vessel and the withdrawal of catalyst slurry from the buffer vessel to maintain the level of catalyst slurry in the buffer vessel substantially constant relative to the level of catalyst slurry in the preparation vessel.
Abstract:
The invention concerns methods and systems for minimizing back-mixing of feedstock flow in converting oxygenates to olefins. In one embodiment, back-mixing is reduced by providing a reactor that includes baffles to reduce the hydraulic diameter of at least a portion of the reactor. Some or all of the baffles can also serve as cooling tubes for reducing temperature gradients in the reactor, and thereby maximize light olefin production.
Abstract:
The invention relates to a reactor for the production of C2 to C8 olefins from gaseous oxygenate and H2O and one or more material flows containing C2 C4, C5, C6, C7, C8 olefin and paraffin at 400° to 470° C., wherein several reaction stages which the material flow can pass through from the top to the bottom, each consisting of a support base with a catalyst layer situated on it, are arranged in a closed, upright container. In order to be able in each case to lower the temperature of the reaction mixture leaving the reaction stages before it enters into the next reaction stage, it is provided that each support base consists of cells which are placed closely next to each other with no gaps and which are securely attached to each other and filled with catalyst, and in the space formed by two neighboring reaction stages, respectively, an assembly of nozzle tubes is installed for spraying a liquid phase containing H2O and DME and/or MeOH, using a water-saturated gas phase containing mainly DME and/or MeOH, in the direction of the following reaction stage downstream.
Abstract:
An object of the present invention is to provide a method for vapor phase catalytic oxidation which is almost free of variations in reaction states in respective reaction tubes of the fixed bed multi-tube heat-exchanger type reactor.Provided is a method for vapor phase catalytic oxidation for obtaining a reaction product gas by using a fixed bed multi-tube heat-exchanger type reactor provided with a plurality of reaction tubes and by feeding a raw material gas inside the reaction tubes packed with a catalyst, wherein the method comprises:adjusting pressure losses of the respective reaction tubes so that the pressure losses of the respective reaction tubes after catalyst packing is within ±20% of an average pressure loss of the reaction tubes by: packing an inert substance at a raw material gas inlet portion of the reaction tubes or removing and re-packing the catalyst packed, for a reaction tube having a pressure loss lower than the average pressure loss of the reaction tubes; and removing and re-packing the catalyst packed, for a reaction tube having a pressure loss higher than the average pressure loss of the reaction tubes.
Abstract:
The present technique provides for the use of spectroscopic probes, such as Raman probes, within the conduits or other equipment of a polyolefin production system and upstream systems. The Raman probe or other spectroscopic probes may be used to obtain spectroscopic measurements of the contents of the conduits or other equipment. The spectroscopic measurements may be processed and analyzed to determine one or more properties of interest of the contents.