Abstract:
Sensor assembly 20 and method for non-intrusively sensing instantaneous speed of an engine are provided. The engine includes a crankshaft having a respective end connected to an externally accessible bolt 12. The sensor assembly comprises a housing 22 including a recess 23 configured to affixingly engage the externally accessible bolt. The sensor assembly further comprises at least one motion-sensing device (e.g., 30) configured to provide a respective output signal indicative of angular motion information of the crankshaft. A signal transmitter (e.g., 28) coupled to the motion-sensing device configured to wirelessly transmit the output signal from the motion-sensing device.
Abstract:
Reconfigurable sensor 10 and method for selectively reconfiguring a sensor are provided. The reconfiguration of the sensor may be performed according to applicable requirements for sensing the position of an object (e.g., 14). The method allows providing an array of sensing elements (e.g., 12 1 - 12 8 ). The method further allows selecting at least one of the sensing elements of the array to supply a sensing element output signal (e.g., Vout). One or more operational parameters of the one sensing element may be adjusted to meet the applicable sensing requirements.
Abstract:
A magnetic force sensor (10) and method for measuring a force applied to an object. A magnetostrictive element (18) mounted on at least a portion (40) of the object is subjected to a prestress. A conductive coil (12) is wound around at least a portion of the magnetostrictive element (18). An excitation source, which includes one of a current source (30) and a voltage source (V IN ), excites the conductive coil (12). A detection circuit detects one of an induced voltage (V L ) across the conductive coil (12) and a voltage drop (V OUT ) across a resistor (R REF ) in series with the conductive coil (12). The detected voltage can be used to determine the applied force. A second coil (22) can be used in a bipolar sensor (10a) or to correct for variations in ambient conditions.
Abstract:
A rotary position sensor (20, 20') featuring a magnetized rotor (10, 10') which produces a magnetic flux density that varies sinusoidally with respect to the angular position of the rotor, which may be either a selectively magnetized ring (10') or disk (10). The magnetic flux density produced by the rotor is measured by a sensor (30, 30a) that responds in a linear fashion to the magnitude of the radial component of the magnetic flux density. Typical embodiments would use magnetic flux density sensors, as for example either linear Hall sensors or magnetoresistive type sensors. The measured magnetic flux densities are then used as in a traditional resolver to compute position or used to directly generate control signals to operate, for example, a motor.
Abstract:
In one embodiment, a sensor assembly has a sensor housing forming a fluid chamber (28) having a surface (21) defining a normal axis. A magnetostrictive (MS) core (18, 38) that defines a central longitudinal axis is subjected to stress induced by pressurized fluid in the chamber. An excitation coil (22, 40) is coupled to the core (18, 38) to induce a magnetic flux therein. The central longitudinal axis of the core (18, 38) is coaxial with the axis normal to the fluid chamber surface (21).
Abstract:
In one embodiment, a sensor assembly has a magnetostrictive (MS) element (20, 52, 76, 96, 108, 126) and a sensor housing (18, 50, 70, 98, 106) defining at least one active wall (28, 68, 80, 103, 116). A sensor channel is disposed on a first side of the active wall, with the MS element being disposed in the sensor channel and closely received therein. A fluid is on a second side of the active wall, and the active wall is the wall through which stress from pressure of the fluid causes stress on the MS element. The sensor channel defines an axis parallel to the active wall, and the MS element is positioned adj acent the active wall by sliding the MS element into an end of the sensor channel in a direction parallel to the active wall.
Abstract:
A system for measuring stress including a coilless sensor including at least one band (102) of electrically conductive and magnetostrictive material, the band having a first end (104) and a second end (106) defining a gap (112) therebetween, a measuring circuit electrically connected (108,110) to the first and second ends of the coilless sensor, the measuring circuit being configured to pass a current through the coilless sensor and measure at least one of an inductance, a resistance and an impedance of the coilless sensor in response to the current, and a processor in electrical communication with the measuring circuit, the processor being configured to calculate an amount of stress being applied to the coilless sensor based upon the measured inductance, resistance and impedance.
Abstract:
The present invention is directed to a strain sensor comprising a monolithic magnetostrictive material core wherein the permeability of the material depends on stress, the core having an aperture therein and a coil wound about the core and through the aperture. The core and the coil being configured such that when the coil is connected in circuit, it establishes a loop of magnetic flux that circulates through the core and about the coil whereby impedance of the core is measured. Impedance being a general term including inductance, resistance and a combination of the two. Various configurations for the core are disclosed and integrated housing is also taught. The present sensor can be used to sense force, pressure, torque, acceleration and combinations thereof. The present device can be utilized to sense pressure of diesel fuel in diesel engines, oil pressure, hydraulic pressure, and earth moving and construction vehicles, etc. The sensor can be integrated in a threaded plug and is adaptable to be included in pipe made of magnetostrictive material. A method is also taught in the present application.
Abstract:
A process for forming ferromagnetic targets 8 for position and speed sensors 15. The targets 8 are formed on a conductor-clad substrate 23 by first applying a layer of photoresist material 26 and then patterning and etching the photoresist 26 to form trenches 42 defined by the shape and dimensions of the required targets 8. Ferromagnetic material is formed in the trenches 42 to complete the formation of the targets 8.