Methods of and apparatus for molding structures using sacrificial metal patterns
    202.
    发明申请
    Methods of and apparatus for molding structures using sacrificial metal patterns 有权
    使用牺牲金属图案模制结构的方法和装置

    公开(公告)号:US20030234179A1

    公开(公告)日:2003-12-25

    申请号:US10434315

    申请日:2003-05-07

    Abstract: Molded structures, methods of and apparatus for producing the molded structures are provided. At least a portion of the surface features for the molds are formed from multilayer electrochemically fabricated structures (e.g. fabricated by the EFABnull formation process), and typically contain features having resolutions within the 1 to 100 nullm range. The layered structure is combined with other mold components, as necessary, and a molding material is injected into the mold and hardened. The layered structure is removed (e.g. by etching) along with any other mold components to yield the molded article. In some embodiments portions of the layered structure remain in the molded article and in other embodiments an additional molding material is added after a partial or complete removal of the layered structure.

    Abstract translation: 提供了模制结构,制造模制结构的方法和设备。 用于模具的表面特征的至少一部分由多层电化学制造的结构(例如通过EFAB TM形成工艺制造)形成,并且通常包含具有在1至100μm范围内的分辨率的特征。 根据需要,将层状结构与其他模具部件组合,并将模塑材料注入模具中并硬化。 层压结构与任何其它模具部件一起被除去(例如通过蚀刻)以产生模塑制品。 在一些实施例中,分层结构的部分保留在模制品中,并且在其它实施例中,在部分或完全去除层状结构之后添加另外的模制材料。

    Efficient method of making micro-miniature switch device
    204.
    发明授权
    Efficient method of making micro-miniature switch device 失效
    制作微型开关器件的高效方法

    公开(公告)号:US06365442B1

    公开(公告)日:2002-04-02

    申请号:US09679582

    申请日:2000-10-04

    Abstract: A method of making a micro-miniature switch device (10), which has at least one member (68) movable relative to a substrate (12) upon which the device is provided, includes providing a layer of sacrificial non-photolithography material upon a stratum connected to the substrate. A template is provided via photolithographing step that uses a photoresist material upon a stratum connected to the substrate. A layer is provided to include at least a portion of the movable member. The photoresist material and the sacrificial non-photolithography material are removed using photoresist developer. Preferably, at least two photolithography process steps utilize a single photolithographic mask. Also preferably, substrate material is removed to create a recess and at least one channel into the substrate, wherein the channel intersects the recess. At least a portion of the movable member is provided at a location within the recess and at least a portion of the movable member is provided at a location within the channel.

    Abstract translation: 一种制造微型开关装置(10)的方法,该微型开关装置(10)具有至少一个可相对于其上提供该装置的基板(12)移动的构件(68),包括在一个 层与基板连接。 通过光刻步骤提供模板,其在连接到衬底的层上使用光致抗蚀剂材料。 提供层以包括可移动构件的至少一部分。 使用光致抗蚀剂显影剂除去光致抗蚀剂材料和牺牲非光刻材料。 优选地,至少两个光刻工艺步骤使用单个光刻掩模。 还优选地,去除衬底材料以产生凹陷和至少一个通道进入衬底,其中沟道与凹部相交。 可移动部件的至少一部分设置在凹部内的位置处,并且可移动部件的至少一部分设置在通道内的位置处。

    Process for manufacturing microstructure
    205.
    发明授权
    Process for manufacturing microstructure 失效
    微结构制造工艺

    公开(公告)号:US6020215A

    公开(公告)日:2000-02-01

    申请号:US844971

    申请日:1997-04-28

    Abstract: A microstructure comprising a substrate (1), a patterned structure (beam member) (2) suspended over the substrate (1) with an air-space (4) therebetween and supporting structure (3) for suspending the patterned structure (2) over the substrate (1). The microstructure is prepared by using a sacrificial layer (7) which is removed to form the space between the substrate (1) and the patterned structure (2) adhered to the sacrificial layer. In the case of using resin as the material of the sacrificial layer, the sacrificial layer can be removed without causing sticking, and an electrode can be provided on the patterned structure. The microstructure can have application as electrostatic actuator, etc., depending on choice of shape and composition.

    Abstract translation: 一种微结构,其包括衬底(1),悬挂在衬底(1)上的图案化结构(梁构件)(2),其间具有空气空间(4)和用于将图案化结构(2)悬挂在其上的支撑结构(3) 基板(1)。 通过使用牺牲层(7)来制备微结构,所述牺牲层被除去以形成衬底(1)和附着到牺牲层的图案化结构(2)之间的空间。 在使用树脂作为牺牲层的材料的情况下,可以除去牺牲层而不引起粘附,并且可以在图案化结构上提供电极。 根据形状和组成的选择,微结构可以用作静电致动器等。

    Display device with micromechanical leaf spring switches
    206.
    发明授权
    Display device with micromechanical leaf spring switches 失效
    具有微机械板簧开关的显示装置

    公开(公告)号:US4681403A

    公开(公告)日:1987-07-21

    申请号:US877696

    申请日:1986-06-19

    Abstract: A layer of liquid crystal is present between two supporting plates with a large number of picture electrodes arranged in rows and columns on at least one of the supporting plates. Strip-shaped row electrodes and strip-shaped column electrodes are provided between the respective rows and columns of the picture electrodes. The picture electrodes arranged in rows can be contacted with a respective row electrode by way of at least one micromechanical leaf spring which provides the liquid crystal with a sufficiently steep threshold with respect to the applied voltage, and provides the liquid crystal with a memory when the picture electrodes form picture elements of a display device. Because of this arrangement, the number of lines to be driven of the display device can be extended.

    Abstract translation: 在两个支撑板之间存在一层液晶,其中至少一个支撑板上具有排列成行和列的大量图像电极。 带状行电极和带状列电极设置在图象电极的各列和列之间。 排列成行的图像电极可以通过至少一个微机械板簧与相应的行电极接触,其提供相对于所施加的电压的足够陡峭的阈值的液晶,并且当液晶具有存储器时 图像电极形成显示装置的图像元素。 由于这种布置,可以延长显示装置的被驱动的行数。

    METHOD FOR FABRICATING SUSPENDED MEMS STRUCTURES
    209.
    发明申请
    METHOD FOR FABRICATING SUSPENDED MEMS STRUCTURES 审中-公开
    制造悬挂MEMS结构的方法

    公开(公告)号:WO2016167848A1

    公开(公告)日:2016-10-20

    申请号:PCT/US2016/012133

    申请日:2016-01-05

    Abstract: A process for fabricating a suspended microelectromechanical system (MEMS) structure comprising epitaxial semiconductor functional layers that are partially or completely suspended over a substrate. A sacrificial release layer and a functional device layer are formed on a substrate. The functional device layer is etched to form windows in the functional device layer defining an outline of a suspended MEMS device to be formed from the functional device layer. The sacrificial release layer is then etched with a selective release etchant to remove the sacrificial release layer underneath the functional layer in the area defined by the windows to form the suspended MEMS structure.

    Abstract translation: 一种用于制造悬浮微机电系统(MEMS)结构的方法,其包括部分或完全悬浮在衬底上的外延半导体功能层。 在基板上形成牺牲剥离层和功能元件层。 功能器件层被蚀刻以在功能器件层中形成窗口,其限定要由功能器件层形成的悬置的MEMS器件的轮廓。 然后用选择性释放蚀刻剂蚀刻牺牲剥离层,以去除由窗口限定的区域中的功能层下方的牺牲剥离层,以形成悬浮的MEMS结构。

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